Auto Anti-collision Beam Robot Nut Automatic Projection Welding Machine

Robot nut projection welding workstation

1. Process confirmation: Agera welding technicians made a simple fixture for proofing as quickly as possible, and used our existing projection welding machine for proofing and testing. After testing by both parties, the technical requirements of Shenyang MB Company were met, and the welding parameters were determined. , in the final selection of capacitor energy storage projection welding machine;

2. Welding plan: R&D engineers and welding technicians communicated together and determined the final robot nut projection welding plan based on customer requirements, which consists of a capacitor energy storage protruding machine, robot, gripper, automatic loading table, tooling quick-change plate, It consists of laser marking machine, nut conveyor, nut detector and host computer;

3. Advantages of the whole station equipment solution:

1) Automated one-to-two changeover: The one-to-two quick-change device is introduced to realize automatic switching of workpieces, which is automatically completed by the robot without manual intervention, improving production efficiency and reducing labor costs.
2) Fully automatic nut and bolt welding: The robot grabs the workpiece to the welding machine and cooperates with the nut conveyor to realize the fully automated nut and bolt welding process. Such an automated system greatly reduces the production cycle and improves the consistency and accuracy of welding.
3) Quality monitoring system: Equipped with a quality monitoring system and a nut detector to monitor the displacement, pressure, penetration and other parameters of the welding process in real time. This helps to prevent quality problems such as missing, wrong and false welding of nuts, ensures that the welding quality reaches standards, prevents the flow of unqualified products, and thus avoids potential quality accidents.
4) Laser marking and data transmission: A laser marking machine is introduced, and the robot automatically brings the workpiece to the marking area to realize automatic coding of welded products. At the same time, welding parameters and related data are associated with barcodes and automatically transmitted to the factory EMS system. This helps to establish an efficient information management system and improve the traceability of production data.
5) Customized welding workstation: This workstation is developed according to customer requirements, so it has strong customization capabilities and can meet specific welding needs. This customized design helps improve the fit between equipment and actual production and improves the efficiency of the overall production line.

4. Delivery time: 60 working days.
Agera discussed the above technical plan and details with Shenyang MB Company in detail, and finally the two parties reached an agreement and signed a “Technical Agreement” as the standard for equipment R&D, design, manufacturing, and acceptance, and signed an equipment order with MB Company in October 2022. contract.