Since the principle of the energy storage welding machine is to first charge the capacitor through a small-power transformer and then discharge the workpiece through a high-power welding resistance transformer, it is not easily affected by the fluctuation of the power grid, and the charging power is small, the power grid Compared with AC spot welders and secondary rectifier spot welders with the same welding capacity, the impact is much smaller.
Since the discharge time is less than 20ms, the resistance heat generated by the parts is still conducted and diffused, and the welding process has been completed and cooling begins, deformation and discoloration of the welded parts can be minimized.
Since each time the charging voltage reaches the set value, it will stop charging and switch to discharge welding, fluctuation of welding energy is extremely small, which ensures the stability of welding quality.
Due to the extremely short discharge time, there will be no overheating when used for a long time, and the discharge transformer and some secondary circuits of the energy storage welding machine hardly need water cooling.
In addition to welding ordinary ferrous metal steel, iron and stainless steel, the energy storage spot welding machine is mainly used for welding non-ferrous metals, such as: copper, silver, nickel and other alloy materials, as well as welding between dissimilar metals. It is widely used in industrial production and manufacturing fields, such as: construction, automobile, hardware, furniture, household appliances, household kitchen utensils, metal utensils, motorcycle accessories, electroplating industry, toys, lighting, and microelectronics, glasses and other industries. The energy storage projection welding machine is also a high-strength and reliable welding method for high-strength steel, hot-formed steel spot welding and nut projection welding in the automobile manufacturing industry.
Low voltage capacitance | Medium voltage capacitance | ||||||||
Model | ADR-500 | ADR-1500 | ADR-3000 | ADR-5000 | ADR-10000 | ADR-15000 | ADR-20000 | ADR-30000 | ADR-40000 |
Store energy | 500 | 1500 | 3000 | 5000 | 10000 | 15000 | 20000 | 30000 | 40000 |
W.S | |||||||||
Input power | 2 | 3 | 5 | 10 | 20 | 30 | 30 | 60 | 100 |
KVA | |||||||||
Power Supply | 1/220/50 | 1/380/50 | 3/380/50 | ||||||
φ/V/Hz | |||||||||
Max Primary current | 9 | 10 | 13 | 26 | 52 | 80 | 80 | 160 | 260 |
A | |||||||||
Primary Cable | 2.5㎡ | 4㎡ | 6㎡ | 10㎡ | 16㎡ | 25㎡ | 25㎡ | 35㎡ | 50㎡ |
mm² | |||||||||
Max short-circuit current | 14 | 20 | 28 | 40 | 80 | 100 | 140 | 170 | 180 |
KA | |||||||||
Rated Duty Cycle | 50 | ||||||||
% | |||||||||
Welding Cylinder Size | 50*50 | 80*50 | 125*80 | 125*80 | 160*100 | 200*150 | 250*150 | 2*250*150 | 2*250*150 |
Ø*L | |||||||||
Max Working Pressure | 1000 | 3000 | 7300 | 7300 | 12000 | 18000 | 29000 | 57000 | 57000 |
N | |||||||||
Cooling Water Consumption | - | - | - | 8 | 8 | 10 | 10 | 10 | 10 |
L/Min |
A: When using the spot welding machine, you need to wear protective equipment, avoid touching the live parts of the equipment, and avoid overloading the equipment.
A: During the transportation of the spot welding machine, it is necessary to avoid severe vibration or impact on the equipment, protect the cables and electrodes of the equipment, and avoid deformation or damage of the equipment.
A: During the storage of the spot welding machine, the equipment needs to be stored in a dry, ventilated, dust-free and moisture-proof place to avoid corrosion or damage to the equipment.
A: When operating the spot welding machine, it is necessary to check whether the equipment is normal, operate according to the correct operation process, abide by the operating specifications and safety precautions, and avoid equipment damage or accidents.
A: The maintenance of the spot welding machine includes cleaning equipment, replacing electrodes, calibrating equipment, lubricating equipment, replacing parts and so on.
A: The control system of the spot welding machine generally includes a microprocessor, touch screen, PLC, etc., which are used to control the operation and parameter setting of the equipment.