Since the principle of energy storage welding machines is to first charge capacitors through a power transformer, and then discharge the workpiece through a welding resistance transformer, they are not susceptible to fluctuations in the power grid. Moreover, due to the small charging power, the impact of the power grid is much smaller than that of AC spot welding machines and secondary rectification spot welding machines with the same welding capacity.
discharge time is less than 20ms, the resistance heat generated by the parts is still conducted and diffused, and the welding process has been completed and cooling begins, so the deformation and discoloration of the welded parts can be minimized.
time the charging voltage reaches the set value, it will stop charging and switch to discharge welding, so the fluctuation of welding energy is extremely small, which ensures the stability of welding quality.
Due to the extremely short discharge time, there will be no overheating when used for a long time, and the discharge transformer and some secondary circuits of the energy storage welding machine hardly need water cooling.
In addition to welding ordinary ferrous steel, iron, and stainless steel, capacitive energy storage spot welding machines are mainly used for welding non ferrous metals, such as copper, silver, and other alloy materials, as well as welding between different metals. Widely used in industrial production and manufacturing fields, such as: construction, automotive, hardware, furniture, household appliances, metal utensils, motorcycle accessories, electroplating industry, toys, lighting, microelectronics, glasses, and other industries. Energy storage projection welding machine is also a high strength and reliable welding method for spot welding and nut projection welding of high-strength steel and hot formed steel in the automotive manufacturing industry.
Low voltage capacitance | Medium voltage capacitance | ||||||||
Model | ADR-500 | ADR-1500 | ADR-3000 | ADR-5000 | ADR-10000 | ADR-15000 | ADR-20000 | ADR-30000 | ADR-40000 |
Store energy | 500 | 1500 | 3000 | 5000 | 10000 | 15000 | 20000 | 30000 | 40000 |
W.S | |||||||||
Input power | 2 | 3 | 5 | 10 | 20 | 30 | 30 | 60 | 100 |
KVA | |||||||||
Power Supply | 1/220/50 | 1/380/50 | 3/380/50 | ||||||
φ/V/Hz | |||||||||
Max Primary current | 9 | 10 | 13 | 26 | 52 | 80 | 80 | 160 | 260 |
A | |||||||||
Primary Cable | 2.5㎡ | 4㎡ | 6㎡ | 10㎡ | 16㎡ | 25㎡ | 25㎡ | 35㎡ | 50㎡ |
mm² | |||||||||
Max short-circuit current | 14 | 20 | 28 | 40 | 80 | 100 | 140 | 170 | 180 |
KA | |||||||||
Rated Duty Cycle | 50 | ||||||||
% | |||||||||
Welding Cylinder Size | 50*50 | 80*50 | 125*80 | 125*80 | 160*100 | 200*150 | 250*150 | 2*250*150 | 2*250*150 |
Ø*L | |||||||||
Max Working Pressure | 1000 | 3000 | 7300 | 7300 | 12000 | 18000 | 29000 | 57000 | 57000 |
N | |||||||||
Cooling Water Consumption | - | - | - | 8 | 8 | 10 | 10 | 10 | 10 |
L/Min |
A: The spot welding machine needs to be calibrated and maintained regularly, and at the same time, it is necessary to keep the equipment clean and lubricated to ensure the accuracy and stability of the equipment.
A: Yes, the power supply voltage of the spot welding machine will affect the welding effect, and it is necessary to select the appropriate power supply voltage according to the requirements of the equipment and the actual situation.
A: Yes, the welding speed of the spot welding machine can be adjusted by adjusting the control mode and parameters to meet different welding needs.
A: The repair and maintenance cost of the spot welding machine depends on factors such as the model and usage of the equipment. Generally, the cost of spare parts and labor needs to be considered.
A: The noise of the spot welding machine mainly comes from the vibration of the equipment and the noise of the fan and other components. The noise can be reduced by using shock pads and adjusting the running speed of the fan.
A: The energy consumption of the spot welding machine can be saved by optimizing the equipment use process and rationally arranging the production plan.