Tashar Hasashen Mota ta atomatik don Kwayoyin Galvanized

Gabatarwa zuwa Galvanized Nut Atomatik Hasashen Welding Workstation Project

Bayanan Abokin Ciniki da Abubuwan Ciwo

Kamfanin Chengdu HX yana buƙatar walda M8 galvanized flange goro akan sabbin sassa na stamping don sabon samfurin mota na VOLVO. Suna buƙatar zurfin shigar waldi sama da 0.2mm ba tare da lalata zaren ba. Koyaya, kayan aikin walda da suke da su sun fuskanci batutuwa masu zuwa:

Ƙarfin walda mara ƙarfi: Tsohuwar kayan aiki, kasancewar injin walƙiya mai matsakaici-mita, ya haifar da walƙar goro, wanda ke haifar da rashin daidaituwa da ƙimar ƙima.

Rashin isasshen walda: Saboda rashin kwanciyar hankali da kuma buƙatar ɗaukar wasu nau'ikan goro, ainihin aikin walda sau da yawa ya kasa cimma zurfin shigar da ake buƙata, ko aikin bin silinda ya lalace.

Yawaita walda mai yawa da burrs, mummunar lalacewar zaren: Tsohuwar kayan aiki sun haifar da tartsatsi mai girma da wuce gona da iri a lokacin walda, wanda ya haifar da lalacewar zaren mai tsanani da kuma buƙatar yanke zaren hannu, wanda ke haifar da babban juzu'i.

Ana buƙatar babban saka hannun jari, buƙatar siyan kayan aiki na ƙasashen waje: Binciken Volvo yana buƙatar cikakken walda na goro tare da rufaffiyar madauki da rikodin sigina. Samfuran masana'antun cikin gida sun kasa cika waɗannan buƙatun.

Wadannan batutuwa sun haifar da ciwon kai mai mahimmanci ga abokin ciniki, wanda ke neman mafita.

Babban Bukatun Abokin ciniki don Kayan aiki

Dangane da halayen samfurin da ƙwarewar da ta gabata, abokin ciniki, tare da injiniyoyinmu na tallace-tallace, sun tattauna kuma sun kafa abubuwan da ake buƙata don sabon kayan aikin al'ada:

Haɗu da buƙatun zurfin shigar waldi na 0.2mm.

Babu nakasu, lalacewa, ko slag waldi mai manne wa zaren bayan walda, kawar da buƙatar yanke zaren.

Lokacin sake zagayowar kayan aiki: 7 seconds kowace zagaye.

Magance gyare-gyaren kayan aiki da al'amurran tsaro ta hanyar amfani da na'urar gripper na robot da ƙara fasalulluka na anti-splater.

Inganta yawan amfanin ƙasa ta hanyar haɗa tsarin gudanarwa mai inganci cikin kayan aikin da ake dasu don tabbatar da ƙimar izinin walda na 99.99%.

Idan aka ba da buƙatun abokin ciniki, injunan walda na al'ada na al'ada da hanyoyin ƙira ba su isa ba. Me za a yi?

Haɓaka Maɓallin Galvanized Nut Atomatik Hasashen Wuraren Walda

Yin la'akari da bukatun abokin ciniki, sashen R&D na kamfanin, sashin fasahar walda, da sashen tallace-tallace sun gudanar da wani sabon taron haɓaka ayyukan tare. Sun tattauna matakai, ƙayyadaddun tsari, tsarin tsari, hanyoyin sanyawa, daidaitawa, gano mahimman abubuwan haɗari, da haɓaka mafita ga kowane, ƙayyadaddun jagorar asali da cikakkun bayanai na fasaha kamar haka:

Zaɓin Kayan Aiki: Yin la'akari da buƙatun tsarin abokin ciniki, injiniyoyin walda da injiniyoyin R&D sun yanke shawarar yin amfani da samfurin ADB-360 matsakaici mai matsakaicin matsakaicin inverter DC.

Amfanin Gabaɗaya Kayan Aikin:

Aiki na Diyya ta atomatik: Kayan aikin yana fasalta ramuwa ta atomatik don ƙarfin lantarki da na yanzu don tabbatar da ingantaccen adadin walda da inganci.

Ayyukan Kariyar Tsaro: An sanye da kayan aikin tare da aikin kare kai mai yawa, yana tabbatar da amincin shirin da cikakken aikin ƙararrawa don tabbatar da aiki mai aminci.

Tsarin Sarrafa Hannun Hannu: Yana ɗaukar mai sarrafa walƙiya mitar allon taɓawa, yana goyan bayan ma'ajin walda da yawa, kuma yana haɓaka sassaucin aiki.

Ƙarfafawa da Amincewa: Kayan aiki yana da tsari mai ma'ana, kulawa mai sauƙi, aikin sa ido kan tsarin walda don tabbatar da sigogin walda sun dace da ma'auni, da gano bayanan.

Multi-aiki Welding Control: Yana da waldi shirin kalmar sirri aiki kulle aiki da dunƙule / goro gano aiki don tabbatar waldi quality.

Aiki mai dacewa: An sanye shi da aikin daidaita matsi na pneumatic, aiki mai sauƙi, da tsayin rufewa ya dace da bukatun samarwa, inganta sauƙin aiki.

Ayyukan Diyya ta atomatik: Injin walda yana da aikin ramawa ta atomatik bayan niƙa, inganta daidaiton walda, kuma an haɗa shi akan babban allon sarrafawa na waje don aminci da aminci aiki.

Ingantacciyar Ƙarfafawa: Kayan aiki yana da koma baya na Silinda da aikin tallace-tallace, aiki mai sassauƙa, da ingantaccen samarwa.

Bayan tattaunawa sosai game da hanyoyin fasaha da cikakkun bayanai tare da abokin ciniki, bangarorin biyu sun cimma yarjejeniya kuma sun sanya hannu kan "Yarjejeniyar Fasaha" a matsayin ma'auni don haɓaka kayan aiki, ƙira, masana'antu, da karɓa. A ranar 13 ga Yuli, 2024, an cimma yarjejeniyar oda tare da Kamfanin Chengdu HX.

Zane mai sauri, Bayarwa kan lokaci, Sabis ɗin Sabis na Ƙwararru, Yabo Abokin ciniki!

Bayan kayyade yarjejeniyar fasaha na kayan aiki da kuma sanya hannu kan kwangilar, lokacin bayarwa na kwanaki 50 ya kasance mai tsauri. Manajan aikin AGERA nan da nan ya gudanar da taron kickoff na samarwa, ƙayyadaddun ƙirar injiniyoyi, ƙirar lantarki, sarrafa injina, sassan da aka fitar, taro, ƙirar lokaci, karɓar masana'anta na abokin ciniki, gyare-gyare, dubawa na ƙarshe, da lokacin bayarwa, da shiryawa da bibiya. a kan matakai daban-daban na aiki na sassan ta hanyar tsarin ERP.

Kwanaki 50 sun shuɗe da sauri, kuma a ƙarshe an kammala aikin Galvanized Nut Atomatik Hasashen Welding Workstation na Chengdu HX. Ma'aikatan sabis na fasaha na ƙwararrunmu sun shafe kwanaki 10 suna shigarwa, gyarawa, da kuma ba da horo na fasaha da aiki a wurin abokin ciniki. An samu nasarar shigar da kayan aikin a cikin samarwa kuma sun cika duk ka'idodin yarda da abokin ciniki. Abokin ciniki ya gamsu sosai da ainihin samarwa da sakamakon walda na Galvanized Nut Atomatik Projection Welding Workstation. Ya taimaka inganta haɓakar samar da su, magance matsalar yawan amfanin ƙasa, adana farashin aiki, kuma ya karɓi yabonsu!