A atomatik tabo waldi samar line ga kasa farantin na kwandishan waje naúrar ne mai cikakken atomatik atomatik tabo samar line musamman da Suzhou Agera ga waldi kasa farantin na kwandishan da kuma rataye kunnuwa. Layin kawai yana buƙatar mutane 2 akan layi, yana rage ma'aikata 12, kuma a zahiri gane hankali na wucin gadi ga abokan ciniki.
1. Bayanan abokin ciniki da maki zafi
Kamfanin KK yana aikin kera fararen kaya. Kamfanin kera ma'auni ne na gida kuma ya daɗe yana samar da masana'anta da sassa na sarrafawa zuwa Midea, Girka, Haier da sauran manyan kayan aikin gida. Walda na hawa lugs na kasa farantin naúrar waje kwandishan, walda na data kasance kayan aiki ci karo da wadannan matsaloli:
a. A waldi yadda ya dace ne musamman low: kowane workpiece yana 4 waldi matsayi, kuma yana da wuya a gano wuri da hannu. Matsayin dangi na kowane batu yana buƙatar zama ba fiye da 1mm ba, kuma taro yana da wuyar gaske.
b. Welding kwanciyar hankali: The workpiece kanta ne galvanized, wanda inganta waldi kwanciyar hankali zuwa mafi girma matakin. Ma'aikata suna buƙatar kashe lokaci don tabbatar da daidaiton yanayin walda, wanda ke shafar bugun walda.
c. Bayyanar saurin ba daidai ba ne: Bayan aikin da aka welded, yana buƙatar shigar da gyarawa a waje. Duk nauyin ɗaukar nauyi yana buƙatar garanti ta wurin walƙiya. Akwai wasu buƙatu don saurin walda, kuma ingancin waldawar hannu ba ta da ƙarfi, kuma galibi ana samun waldar karya. , ba za a iya tabbatar da saurin ba.
Matsalolin da ke sama a koyaushe suna haifar da ciwon kai ga abokan ciniki, kuma ba za su iya samun mafita ba.
2. Abokan ciniki suna da manyan buƙatu don kayan aiki
KK ya same mu akan layi a ranar 1 ga Agusta, 2019, mun tattauna da injiniyan tallace-tallacen mu kuma yana son keɓance injin walda tare da buƙatu masu zuwa:
a. Ana buƙatar haɓaka aikin walda da haɓaka 100% akan asali;
b. Ya kamata a ƙara ƙimar bayyanar da ta dace da 70% akan asali;
c. Warware matsalar rashin kwanciyar hankali na walda;
d. Ainihin aikin ya bukaci mutane 14, amma yanzu yana bukatar a rage shi zuwa mutum 4;
Dangane da buƙatun da abokin ciniki ya gabatar, injin walƙiya daidaitaccen tabo ba zai iya gane komai ba, menene zan yi?
3. Bisa ga abokin ciniki bukatun, ci gaba da kuma siffanta atomatik tabo waldi samar line ga kasa farantin na kwandishan waje naúrar.
Dangane da buƙatun daban-daban da abokan ciniki suka gabatar, sashen R&D na kamfanin, sashen fasaha na walda, da sashen tallace-tallace sun gudanar da wani sabon bincike na aikin da taron ci gaba don tattauna tsarin, tsari, tsari, hanyar ciyarwa, daidaitawa, jera mahimman abubuwan haɗari, da yin daya bayan daya. An ƙaddara mafita, kuma an ƙaddara ainihin jagora da cikakkun bayanan fasaha kamar haka:
a. Dangane da buƙatun da ke sama, mun ƙayyadad da shirin, ɗaukar nauyi ta atomatik da saukar da dukkan layin, walda ta atomatik na dukkan layin, kawai mutane 4 ne kawai ake buƙata don yin aiki da layin gabaɗayan kan layi, a zahiri sun fahimci hankali na wucin gadi, kuma sun sanya masu zuwa. tsarin tsari:
Samfurin tire na galvanized na hotovoltaic
b. Gwajin tabbatar da aikin aiki: Masanin fasaha na walda na Anjia ya yi ƙaya mai sauƙi don yin tabbaci a cikin sauri mafi sauri, kuma ya yi amfani da injin walƙiya na tsaka-tsakin da muke da shi don gwaji. Bayan kwanaki 5 na gwajin baya-da-gaba da gwajin fitar da bangarorin biyu, an tabbatar da gaske. Alamar walda;
b. Zaɓin samar da wutar lantarki don injin walda: Injiniyoyin R & D da masu fasahar walda sun yi magana tare kuma sun ƙididdige zaɓin wutar lantarki bisa ga buƙatun abokin ciniki, kuma a ƙarshe sun tabbatar da shi azaman matsakaicin matsakaicin wutar lantarki na ADB-160 * 2;
d. Zaman lafiyar layin walda: kamfaninmu yana ɗaukar duk "tsarin da aka shigo da shi" na mahimman abubuwan;
e. Amfanin layin walda ta atomatik:
1) Gane cikakken atomatik waldi, rage aiki da tabbatar waldi kwanciyar hankali: wannan walda line da ake amfani da cikakken atomatik waldi na kwandishan kasa farantin da kuma hawa kunnuwa, rungumi dabi'ar atomatik isar inji, kuma an kaga a matsayin matsakaici mitar samar da wutar lantarki zuwa walda bangarorin biyu. sashi a lokaci guda; kwandishan na kasa farantin yana ɗaukar mutum-mutumi Ana ɗauka ta atomatik daga babban kwandon kayan, sannan a kai shi tashar walda. Ana tura maƙallan da ke rataye a bangarorin biyu kai tsaye zuwa tashar ta hanyar faranti mai girgiza, sannan a fara walda. Bayan an gama waldawar, ana jigilar kayan aikin zuwa tashar saukar da kaya, kuma robot ɗin ya kama ya sanya shi. A cikin silo na ƙasa, babu buƙatar ma'aikata su shiga tsakani, wanda ke rage rashin zaman lafiyar walda da abubuwan ɗan adam ke haifarwa, yana tabbatar da ingancin walda, yana rage aiki, kuma ya gane walda wanda a asali ke buƙatar mutane 14. Yanzu mutane 2 ne kawai ake buƙata a cikin duka tsarin, rage ma'aikata 12;
2) Ƙirƙirar fasaha, saurin sauri da bayyanar duk har zuwa daidaitattun, ceton makamashi: Dangane da takamaiman walda na takardar galvanized, injiniyoyin tsarin Agera sun wuce gwaje-gwaje daban-daban, kuma a ƙarshe sun canza tsarin walda na asali, kuma sun karɓi sabon tsari na musamman don takardar galvanized. mun zaɓi matsakaicin mitar wutar lantarki Inverter, ɗan gajeren lokacin fitarwa, saurin hawan hawan sauri, da fitarwa na DC yana sa samarwa ya fi kwanciyar hankali da sauri, kuma a lokaci guda tabbatar da sauri da bayyanar samfuran bayan waldi. ;
3) High waldi yadda ya dace: da taron line Hanyar da ake amfani da su raba dukan waldi tsari, da kuma karshe doke sakawa ne 6 seconds ga wani workpiece, da kuma yadda ya dace ya karu da 200% a kan asali tushen.
f. Lokacin bayarwa: kwanaki 60 na aiki.
Agera ya tattauna mafita na fasaha na sama da cikakkun bayanai tare da KK. A ƙarshe, bangarorin biyu sun cimma yarjejeniya kuma sun sanya hannu kan "Yarjejeniyar Fasaha" a matsayin ma'auni don kayan aiki R & D, ƙira, masana'antu, da karɓa. A ranar 12 ga Maris, an cimma yarjejeniyar oda tare da Kamfanin KK.
Layin Samar da Haɓakawa ta atomatik don Na'urar sanyaya iska ta Waje Naúrar Ƙarƙashin Ƙarƙashin Faranti
4. Zane mai sauri, bayarwa akan lokaci, da sabis na ƙwararrun bayan-tallace-tallace sun sami yabo daga abokan ciniki!
Bayan tabbatar da yarjejeniyar fasahar kayan aiki da kuma sanya hannu kan kwangilar, manajan aikin Agera ya gudanar da taron fara aikin samar da kayan aiki nan da nan, kuma ya ƙayyade lokutan ƙirar injiniyoyi, ƙirar lantarki, injiniyoyi, sassan da aka saya, taro, lalata haɗin gwiwa da yarda da abokin ciniki kafin yarda. a masana'anta, gyarawa, dubawa na gabaɗaya da lokacin bayarwa, kuma ta hanyar tsarin ERP ana aika odar aiki na kowane sashe, kulawa da bin diddigin ci gaban aikin kowane sashe.
Bayan kwanaki 60 na aiki a cikin walƙiya, layin samar da tabo ta atomatik na KK na'urar sanyaya iska ta waje naúrar ƙasa farantin rataye kunnuwa ta wuce gwajin tsufa kuma an gama. Bayan ƙwararrun injiniyoyinmu na bayan-tallace-tallace sun wuce kwanakin 7 na shigarwa da ƙaddamarwa da fasaha, aiki da horar da horo a wurin abokin ciniki, An sanya kayan aiki a cikin samarwa kullum kuma duk sun kai ga ka'idodin yarda da abokin ciniki.
Kamfanin KK ya gamsu sosai da ainihin samarwa da tasirin walda na layin samar da tabo ta atomatik na farantin rataye na naúrar waje na kwandishan. Ya taimaka musu wajen magance matsalar ingancin walda, inganta aikin walda, da kuma ceton aiki. Ya kuma ba mu cikakken tabbaci da yabo!
5. Don saduwa da buƙatun gyare-gyarenku shine aikin haɓaka Agera!
Abokan ciniki sune mashawartan mu, wane abu kuke buƙatar walda? Wane tsari na walda kuke buƙata? Menene bukatun walda? Kuna buƙatar cikakken atomatik, Semi-atomatik, ko layin taro? Ko da kun ɗaga shi, Agera na iya “haɓaka kuma ya keɓance ku” a gare ku.
Lokacin aikawa: Fabrairu-22-2023
