Cikakken wurin aikin walda tabo ta atomatik don sabbin sassan motoci na makamashi cikakken tashar walda ce ta Suzhou Agera ta haɓaka bisa ga buƙatun abokin ciniki. Tashar walda tana da lodi da saukewa ta atomatik, sakawa ta atomatik, walƙiya ta atomatik, kuma tana gane walƙiyar tabo da walƙiya a cikin tasha ɗaya.
1. Bayanan abokin ciniki da maki zafi
Kamfanin T, kamfanin motocin lantarki da aka haifa a Silicon Valley, shine majagaba na duniya na motocin lantarki. Ya kafa masana'anta a Shanghai a cikin 2018, yana buɗe sabon babi na kera motocin T masu amfani da wutar lantarki a gida. Tare da karuwar adadin odar gida da fitarwa, ƙaramin taro Adadin sassa na walda yana ƙaruwa cikin sauri, kuma tsinkayar walda da waldar tabo na sassa na stamping sun zama sabon ƙalubale ga Kamfanin T da kamfanoni masu tallafawa. Manyan matsalolin sune kamar haka:
1. Welding yadda ya dace ya yi ƙasa da ƙasa: Wannan samfurin shine hasken mota da taron gida na gaba. Akwai duka tabo waldi da goro tsinkayar waldi a kan guda samfurin. Tsarin asali shine injuna guda biyu masu tashoshi biyu, tabo waldi da farko sannan kuma waldi na tsinkaya, kuma ba za a iya cimma zagayowar walda ba. bukatun samar da taro;
2. Ma'aikacin ya saka hannun jari mai yawa: tsarin asali shine guda biyu na kayan aiki, mutum ɗaya da injin walda ɗaya don kammala haɗin gwiwa, kuma nau'ikan kayan aiki guda 11 suna buƙatar kayan aiki guda 6 da ma'aikata 6;
3. Yawan kayan aiki yana da girma kuma sauyawa ya fi rikitarwa: nau'ikan nau'ikan 11 na kayan aiki suna buƙatar kayan aikin walƙiya tabo 13 da kayan aikin walƙiya 12, kuma ana buƙatar shiryayye mai nauyi kawai don shiryayye, kuma ana buƙatar lokaci mai yawa. don maye gurbin kayan aiki kowane mako;
4. Welding ingancin ba har zuwa misali: Multiple waldi inji ana sarrafa ta daban-daban ma'aikata, tsari sigogi na tsinkaya waldi da tabo waldi tsari layout ne gaba daya daban-daban, da kuma mahara tsari sauyawa a kan site haddasa lahani a daban-daban batches na kayayyakin;
5. Rashin iya saduwa da bayanan ajiyar bayanai da ayyukan ganowa: tsarin asali yana cikin nau'i na na'ura mai zaman kansa, ba tare da gano bayanai da ayyukan ajiya ba, ba zai iya cimma nasarar gano ma'auni ba, kuma ya kasa cika bukatun bayanan kamfanin T kayan aiki.
Abokan ciniki sun damu da matsalolin biyar na sama kuma sun kasa samun mafita.
Samfurori na sabbin sassan motoci na makamashi
2. Abokan ciniki suna da manyan buƙatu don kayan aiki
Kamfanin T da kamfaninsa na Wuxi mai tallafawa sun same mu ta hanyar wasu abokan ciniki a watan Nuwamba 2019, sun tattauna da injiniyoyinmu na tallace-tallace, kuma sun ba da shawarar keɓance injin walda tare da buƙatu masu zuwa:
1. Ana buƙatar haɓaka inganci, yana da kyau a biya buƙatun walda na tabo da tsinkayar goro na samfuran, kuma aikin samar da ingantaccen yanki yana buƙatar haɓaka fiye da sau 2 wanda yake akwai;
2. Masu aiki suna buƙatar matsawa, zai fi dacewa a cikin mutane 3;
3. Kayan aiki yana buƙatar dacewa da matakai guda biyu na walƙiya tabo da walƙiya tsinkaya, da kuma haɗa kayan aiki masu yawa don rage yawan kayan aiki;
4. Don tabbatar da ingancin walda, tsarin ta atomatik ya dace da sigogi na walda don matakai daban-daban na samfurin, rage tasirin abubuwan mutum;
5. Kayan aiki yana buƙatar samar da gano ma'auni da ayyukan ajiyar bayanai don saduwa da buƙatun bayanai na tsarin MES na masana'anta.
Bisa ga bukatar abokin ciniki, na'urar walda ta tabo ta yau da kullun ba zata iya gane shi ba kwata-kwata, me zan yi?
3. Bisa ga abokin ciniki bukatun, bincike da kuma inganta musamman sabon makamashi auto sassa atomatik tabo waldi aiki
Dangane da buƙatu daban-daban da abokan ciniki suka gabatar, sashen R&D na kamfanin, sashen fasaha na walda, da sashen tallace-tallace sun gudanar da wani sabon binciken aikin da taron ci gaba don tattauna tsarin, tsari, hanyar ciyar da wutar lantarki, ganowa da hanyar sarrafawa, jera mahimman abubuwan haɗari. , kuma yi daya bayan daya Tare da bayani, ainihin jagora da cikakkun bayanai an ƙayyade kamar haka:
1. Gwajin tabbatar da aikin aiki: Masanin fasaha na walda na Agera ya yi ƙaya mai sauƙi don tabbatarwa a cikin sauri mafi sauri, kuma ya yi amfani da injin walda ɗin mu na yanzu don gwajin gwaji. Bayan gwaje-gwaje na bangarorin biyu, ya cika buƙatun walda na kamfanin T kuma ya ƙayyade sigogin walda. , zaɓi na ƙarshe na matsakaicin mitar inverter DC tabo walda wutar lantarki;
2. Robotic worktation bayani: R&D injiniyoyi da waldi technologists sadarwa tare da ƙaddara karshe robot atomatik tabo waldi worktation bayani bisa ga abokin ciniki bukatun, kunsha shida-axis mutummutumi, tabo waldi inji, nika tashoshin, convex waldi inji, da kuma ciyar Mechanism da hanyar isar da abinci;
3. Amfanin dukkan kayan aikin tashar:
1) The bugun ne da sauri, da kuma yadda ya dace shi ne sau biyu na asali: biyu shida-axis mutummutumi da ake amfani da kayan aiki da kuma kayan handling, kuma an dace da tabo waldi inji da tsinkaya waldi inji for waldi, rage gudun hijira da kuma kayan canja wurin na kayan. matakai guda biyu, kuma ta hanyar ingantawa Hanyar tsari, gaba ɗaya bugun ya kai 25 seconds a kowane yanki, kuma ana ƙara yawan aiki da 200%;
2) Tashar gabaɗaya tana sarrafa kanta, tana ceton ƙwadago, fahimtar gudanarwar tashar mutum ɗaya-ɗaya, da kuma magance rashin inganci da ɗan adam ya yi: ta hanyar haɗa walda da waldawar tsinkaya, haɗe tare da kamawa da saukewa ta atomatik, mutum ɗaya zai iya aiki. a daya tasha, biyu The worktation iya kammala waldi na 11 irin workpieces, ceton 4 aiki. A lokaci guda, saboda fahimtar masana'antu na fasaha da kuma dukkanin tsarin aikin mutum-mutumi, an warware matsalar rashin ingancin da mutane ke haifarwa;
3) Rage amfani da kayan aiki da kuma farashin kiyayewa, da adana lokaci: ta hanyar ƙoƙarin injiniyoyi, an kafa workpiece a cikin taro a kan kayan aikin, wanda aka kulle ta hanyar Silinda kuma ya koma wurin waldi da tashoshin walda ta tsinkaya. robot don waldawa, rage yawan kayan aiki zuwa saiti 11, rage yawan amfani da kayan aiki da kashi 60%, yana da matukar ceton farashin kulawa da sanya kayan aiki;
4) Ana haɗa bayanan walda da tsarin MES don sauƙaƙe nazarin bayanan inganci da tabbatar da ingancin walda: wurin aiki yana ɗaukar ikon bas don kama ma'aunin injin walda guda biyu, kamar na yanzu, matsa lamba, lokaci, matsa lamba na ruwa. canja wuri da sauran sigogi, da kwatanta su ta hanyar lankwasa Ee, aika da siginar OK da NG zuwa kwamfutar mai masaukin baki, ta yadda tashar walda za ta iya sadarwa tare da tsarin MES na bita, kuma ma'aikatan gudanarwa za su iya lura da halin da tashar walda ke ciki. ofishin;
4. Lokacin bayarwa: 50 kwanakin aiki.
Agera ya tattauna shirin fasaha na sama da cikakkun bayanai tare da kamfanin T daki-daki, kuma a karshe bangarorin biyu sun cimma yarjejeniya kuma sun sanya hannu kan "Yarjejeniyar Fasaha", wanda aka yi amfani da shi azaman ma'auni na R & D kayan aiki, ƙira, masana'antu, da karɓa. A cikin Disamba 2019, ta sanya hannu kan kwangila tare da kamfanin Wuxi da ke tallafawa kwangilar odar kayan aikin T.
Cikakken atomatik tabo aikin walda don sabbin sassan motoci na makamashi
4. Zane mai sauri, bayarwa akan lokaci, da sabis na ƙwararrun bayan-tallace-tallace sun sami yabo daga abokan ciniki!
Bayan tabbatar da yarjejeniyar fasahar kayan aiki da kuma sanya hannu kan kwangilar, manajan aikin Agera ya gudanar da taron fara aikin samar da kayan aiki nan da nan, kuma ya ƙayyade lokutan ƙirar injiniyoyi, ƙirar lantarki, injiniyoyi, sassan da aka saya, taro, lalata haɗin gwiwa da yarda da abokin ciniki kafin yarda. a masana'anta, gyarawa, dubawa na gabaɗaya da lokacin bayarwa, kuma ta hanyar tsarin ERP ana aika odar aiki na kowane sashe, kulawa da bin diddigin ci gaban aikin kowane sashe.
Lokaci ya wuce da sauri, kuma kwanakin aiki 50 sun wuce da sauri. An kammala aikin aikin walda na kamfanin T na musamman don sassan mota bayan gwaje-gwajen tsufa. Bayan kwanaki 15 na shigarwa da ƙaddamarwa da fasaha, aiki, horo na kulawa, an sanya kayan aiki a cikin tsari na yau da kullum kuma duk sun kai matsayin yarda da abokin ciniki. Kamfanin T ya gamsu sosai da ainihin samarwa da tasirin walda na wurin aikin walda don sassa na mota. Ya taimaka musu wajen magance matsalar ingancin walda, inganta ingancin walda, adana farashin aiki da samun nasarar haɗawa da tsarin MES. Haka kuma, ta samar musu da wani taron bita mara matuki. Ya kafa harsashi mai ƙarfi kuma ya ba mu Agera babban yabo da yabo!
5. Yana da haɓaka aikin Agera don saduwa da buƙatun ku na gyare-gyare!
Abokan ciniki sune mashawartan mu, wane abu kuke buƙatar walda? Wane tsari na walda ake buƙata? Menene bukatun walda? Kuna buƙatar cikakken atomatik, Semi-atomatik, wurin aiki, ko layin taro? Da fatan za a ji daɗin tambaya, Agera na iya “haɓaka kuma ya keɓance ku” a gare ku.
Lokacin aikawa: Fabrairu-22-2023
