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Tsarin Gabatarwar Injin Walƙiya Hasashen Don Ƙarfin Ƙarfin Ƙarfe Ƙarfe Na goro

1. Gabatarwa:
Saboda da matsananci-high ƙarfi da kuma high inji aminci na high-ƙarfi zafi-kafa karfe faranti, shi ne ƙara amfani a cikin mota masana'antu, da kuma amfani sassa suna mayar da hankali a gaban / raya m frame, A-ginshiƙi / B- ginshiƙi, Akwai kwayoyi da kusoshi a kan waɗannan mahimman sassa kamar su tsakiyar hanya da gaba da baya kofa anti- karo faranti da bukatar tsinkaya waldi;injin walda na goro shine zaɓi na farko don waldar tsinkaya na sassan jiki saboda ɗan gajeren lokacin waldawarsa, ƙaramin yankin da zafi ya shafa, da ingantaccen aiki.Hakanan ana amfani da kayan aikin walda na juriya don walda na faranti na ƙarfe mai ƙarfi mai ƙarfi da goro da kusoshi.

Tsari Gabatarwar Injin Walƙar Hasashen Don Ƙarfin Ƙarfin Ƙarfe Ƙarfe Na goro (1)

2. Binciken harka:
Misali 1: Ana amfani da Suzhou Anjia don tsinkayar walda na A-ginshiƙi na wani ƙirar mota.Farantin karfe shine BTR165H mai zafi da aka kafa tare da kauri na 1.8MM;da kwayoyi ne M10 tsinkaya waldi flange kwayoyi da uku-sashe jinjirin aiki shugabannin;buƙatun walda: juzu'i 130N.M, ƙarfin turawa 8KN, babu lalacewa ga zaren, babu lalacewar bayyanar;
2.1 Welding Machine: Model shine Anjia DR-30000J, wanda ke ɗaukar na'urorin lantarki masu siffar dutse don danna a tsaye;

Tsari Gabatarwar Injin Walƙiya Hasashen Don Ƙarfin Ƙarfin Ƙarfe Ƙarfe Na goro (2)

2.2 Daidaita ƙayyadaddun walda:
2.2.1 A cikin daidaitawa na al'ada juriya waldi tsari sigogi, uku na asali abubuwa: waldi lokaci, waldi halin yanzu, da waldi matsa lamba ne makawa, yayin da babu wani waldi lokaci daidaita abu ga capacitor makamashi ajiya waldi inji, waldi halin yanzu Yana kuma nuna. ta hanyar cajin wutar lantarki, don haka daidaita ƙayyadaddun na'urar waldawa ta ajiyar makamashi shine yafi dacewa da matsin walda da ƙarfin caji.A cikin lokuta na musamman, za a ƙara ƙarin ƙarfin wuta don tsaftace hatsi;
2.2.2 Matsalolin da ake buƙatar shawo kan lokacin daidaita tsarin waldawar tsinkaya na ƙwaya mai ƙarfi mai ƙarfi thermoformed karfe a cikin wannan yanayin: 1. Saitin walda.Ƙananan matsa lamba mafi girma zai haifar da murkushe ƙullun da wuri, don haka yana da kyau a yi amfani da matsi mai siffar sirdi don matsin walda.A cikin yanayi mai amfani, matsa lamba na mataki na biyu ya fi zama ruwan dare, wanda zai iya tabbatar da cewa ba za a murkushe ƙullun ba da wuri.2. Saitin cajin wutar lantarki, ƙarfin caji mai yawa zai haifar da zafi mai yawa yayin walda, kuma ƙarfe na goro za a fitar da shi a fantsama, wanda zai haifar da yanayi guda biyu, ɗaya shine spatter yana haifar da raguwa a cikin haɗin haɗin gwiwa. (overburning), kuma ƙarfin turawa na goro yana raguwa, ɗayan kuma shine ma'aunin filogin zaren ba zai iya wucewa ba;ƙananan cajin wutar lantarki zai haifar da ƙarancin waldawa zurfin, kuma ƙarfin turawa na goro bai kai daidai da walƙiya ba;
3.2.3 Hanyar daidaita ƙayyadaddun ƙayyadaddun tsari, lokacin daidaita abubuwa biyu na walda (cajin ƙarfin lantarki da matsa lamba), wajibi ne don daidaitawa da daidaita sauran ƙimar dangane da ɗayansu, kuma ba za a iya yin gyare-gyare guda biyu a lokaci guda ba;ya kamata a yi la'akari da kwarewa a nan, akwai nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan walda na goro wanda za'a iya amfani dashi azaman tunani, wanda zai iya rage yawan gyare-gyare yadda yakamata, amma waldawar faranti mai ƙarfi na thermoformed yana buƙatar mafi girman halin yanzu da matsa lamba, wanda zai iya. za a yi amfani da su daga bayanan gwaji na ƙayyadaddun ƙayyadaddun bayanai akan kayan yau da kullun.An daidaita wurin farawa, kuma ana samun mafi kyawun ƙimar ta hanyar walda gwaji da tabbatarwar dakin gwaje-gwaje;lokacin da ya zama dole don kula da hankali, ya kamata a ƙara shi da 3-5% bisa ga bayanan walda na gwaji a lokacin samar da taro don saduwa da ƙananan ƙananan sauye-sauyen da wasu dalilai na samfurin suka haifar;
2.3 Tabbatar da sigar walda:

Saitin wutar lantarki

Saitin matsa lamba na walda

Welding halin yanzu saka idanu

Sanya saka idanu akan matsa lamba

Kulawa da Matsi na walda

Kulawa da lokacin walda

430V

0.3Mpa

54KA

9.6KN

13KN

9ms ku

3.4 Workpiece tura-kashe karfi da lalata gwajin:

Tsarin Gabatarwar Injin Walƙar Hasashen Don Ƙarfin Ƙarfin Ƙarfe Ƙarfe Na goro (3)

Kayan Gwaji Hannun karfin juyi, injin gwaji na duniya, ma'aunin toshe zaren
Sakamakon Gwaji karfin juyi ﹥ 180 NM;Ƙarfin turawa﹥12KN, babu rashin daidaituwa a cikin zaren, babu lahani ga bayyanar

3. Ƙarfin Sashe na Electrode:
3.1 Saboda da babbar waldi matsa lamba da kuma sosai high ganiya halin yanzu a lokacin tsinkaya waldi na high-ƙarfi zafi-forming karfe faranti, da bukatun ga lantarki kayan ne sosai high a lokacin waldi, wanda na bukatar high softening zafin jiki, high conductivity da kuma high taurin.Watsewar jan karfe (aluminum oxide jan ƙarfe) yana da waɗannan fa'idodin (zazzabi mai laushi har zuwa 950 °), kuma ya zama mafi dacewa da kayan lantarki don tsinkayar walƙiya na zanen ƙarfe mai ƙarfi mai zafi mai ƙarfi;
3.2 Abubuwan da aka fi amfani da su don gano fil sune bakelite, yumbu, KCF, da dai sauransu. (200,000 sau) da kuma rufi Good sakamako, high taurin da sauran halaye sa shi wani sabon fi so abu ga tsinkaya waldi gano fil, amma saboda ta high price, shi ba yadu amfani a halin yanzu, amma wannan shi ne shugabanci na locating fil a cikin. nan gaba.
3.3 A lokacin tsinkaya waldi na high-ƙarfi zafi-kafa karfe faranti, saboda ta jiki halaye da kuma yin amfani da m-misali waldi, da yiwuwa na karfe extrusion ne in mun gwada da high.Hanyar busa iska daga ƙananan lantarki na iya inganta shi yadda ya kamata, da kuma busa iska zuwa yankin walda tare da karfin iska mai girma yayin walda., zai iya sauri oxidize da ƙone da extruded karfe, ƙwarai rage adhesion na extruded karfe, da kuma tabbatar da m zaren.
4. Alfijir
Ta hanyar gwajin a kan high-ƙarfi zafi-kafa karfe farantin tsinkaya weldment, a karkashin yanayin yin amfani da Anjia capacitor makamashi ajiya waldi inji da m tsari, da fasaha bukatun za a iya saduwa bayan waldi, har ma da nisa fiye da fasaha bukatun.Babu shakka cewa capacitor makamashi ajiya waldi Na'ura ne daya daga cikin manufa tsinkaya kayan aiki waldi for high-ƙarfi zafi kafa karfe tsinkaya waldi waldi, kuma ya kawo babbar nasara a cikin fasahar waldi zuwa waldi masana'antu!Yana kawo bazara ga masana'antar mai ƙarfi mai ƙarfi mai ƙarfi mai ƙarfi na ƙarfe farantin goro tsinkayar walda!


Lokacin aikawa: Fabrairu-16-2023