Robot Nut Projection Welding Workstation

1. Bayanan abokin ciniki da maki zafi

Changzhou BR Kamfanin kera sassan motoci ne. Yana goyan bayan SAIC, Volkswagen da sauran OEMs. Ya fi samar da ƙananan sassa na karfe. Akwai tsinkayar tsinkayar sashi wanda aka shirya don samarwa da yawa. Domin sashin dandamali ne, adadin ba shi da yawa. Lokacin samarwa da farko Yi tambayoyi masu zuwa:

1. Yawan aiki na ma'aikata yana da yawa. Don saduwa da buƙatun ƙarfin samarwa, ma'aikata suna ci gaba da yin aiki a duk lokacin motsi, kuma asarar ma'aikata yana da mahimmanci;

2. Rashin isassun walda ko walda na baya yana faruwa a wurin walda, kuma ana samun hadurruka masu inganci waɗanda babbar masana'antar injin ba za ta iya ɗauka ba;

3. Akwai daidaitattun sassa na ƙwaya na ƙayyadaddun bayanai daban-daban akan wurin, waɗanda ke da saurin kamuwa da kayan hadewa, wanda ke haifar da haɗaɗɗen walda na goro;

4. Ayyukan samar da wucin gadi yana da ƙasa sosai, kuma ma'aikata suna buƙatar ci gaba da zuba kayan aiki, kuma lokacin horar da ma'aikata yana da tsawo;

5. Babban masana'antar injin yana buƙatar samfurin don samun aikin gano bayanai, kuma na'urar tsayawa kawai ba za a iya haɗa shi da tsarin MES na masana'anta ba;

Abokin ciniki yana matukar damuwa da maki 4 na sama, kuma bai sami damar samun mafita ba.

2. Abokan ciniki suna da manyan buƙatu don kayan aiki

Bayan fuskantar matsaloli a farkon matakin samarwa, Kamfanin Changzhou BR ya samo mu don taimakawa wajen haɓakawa da mafita a cikin Yuni 2022 ta hanyar gabatar da OEM, mun tattauna da injiniyan aikin mu, kuma ya ba da shawarar keɓance kayan aiki na musamman tare da buƙatu masu zuwa:

1. An karɓi wurin aikin waldawa ta atomatik, kuma mutum-mutumi mai karɓa ya gane ɗauka da saukewa;

2. An sanye shi da na'urar gano goro don hana kurakurai a cikin walda na goro da ƙidaya ta atomatik;

3. Ɗauki isar da goro ta atomatik, nunawa ta atomatik da isarwa;

4. Ɗauki nau'i na palletizing kuma sake cika sau ɗaya a cikin kusan rabin sa'a;

5. Sabon kayan walda na tsinkaya yana da tashoshin jiragen ruwa da tattara bayanan da masana'antu masu hankali ke buƙata.

Dangane da bukatun da abokin ciniki ya gabatar, kayan aikin da ke akwai ba za a iya gane su ba kwata-kwata, menene ya kamata in yi?

3. Dangane da bukatun abokin ciniki, bincike da haɓaka aikin walda na goro na robot

Dangane da buƙatu daban-daban da abokan ciniki suka gabatar, sashen R&D na kamfanin, sashen fasaha na walda, da sashen tallace-tallace sun gudanar da wani sabon bincike da taron ci gaban aikin don tattaunawa kan tsari, tsari, hanyar ciyar da wutar lantarki, ganowa da hanyar sarrafawa, jera babban haɗari. maki, kuma yi daya bayan daya Bayan mafita, ainihin jagora da cikakkun bayanan fasaha an ƙayyade kamar haka:

1. Tabbatar da tsari: Masanin fasaha na walda na Anjia ya yi wani tsari mai sauƙi don tabbatarwa a cikin sauri mafi sauri, kuma ya yi amfani da injin walda ɗin da muke da shi don tabbatarwa da gwaji. Bayan gwaje-gwajen bangarorin biyu, ya cika buƙatun fasaha na Kamfanin BR kuma ya ƙayyade sigogin walda. Zaɓin ƙarshe na wutar lantarki mai inverter DC;

2. Welding makirci: R&D injiniyoyi da waldi technologists sadarwa tare da ƙaddara karshe robot goro tsinkaya walda makirci bisa ga abokin ciniki bukatun, wanda ya ƙunshi matsakaici mita inverter DC tsinkayar waldi inji, robot, gripper, atomatik ciyar tebur, da kuma goro conveyor. , Nut detector da babba kwamfuta da sauran cibiyoyi;

3. Abũbuwan amfãni daga dukan tashar kayan aikin bayani:

1) Ana amfani da mutum-mutumi na axis guda huɗu don maye gurbin aikin hannu, kuma ana amfani da gripper don ɗauka da sanya kayan aiki ta atomatik, kuma yanayin aiki na iya cimma tasirin hasken baƙar fata mara amfani;

2) An sanye shi da na'urar gano goro, wanda ake amfani da shi wajen rigakafin zubewar goro da kurakurai, da kuma gudanar da binciken shiga bayan walda don tabbatar da cewa za a iya fitar da kararrawa don tsayar da na'urar idan aka samu matsala, ta yadda kayayyakin da ba su cancanta ba ba za su iya ba. kwarara fita da ingancin hatsarori za a kauce masa;

3) An sanye shi da na'urar jigilar goro, wanda aka duba ta hanyar faranti mai girgiza kuma a kawo shi ta hanyar bindiga don tabbatar da cewa samfurin ba zai haɗu ba;

4) An sanye shi da tebur mai ɗaukar hoto ta atomatik da tebur, ana amfani da tashoshi masu yawa na hagu da dama don ɗaukar kayan lokaci guda, kuma ma'aikata na yau da kullun na iya sake cika kayan sau ɗaya a sa'a;

5) Karɓar tsarin sarrafa ingancin kwamfyuta mai masaukin baki don watsa sigogin walda ta atomatik da bayanan dubawa daidai na samfurin zuwa tsarin kwamfuta mai masaukin baki, kuma suna da bayanai da tashoshin jiragen ruwa da ake buƙata ta tsarin EMS na masana'antar sinadarai masu hankali;

4. Lokacin bayarwa: 50 kwanakin aiki.

Jia ya tattauna shirin fasaha na sama da cikakkun bayanai tare da Kamfanin BR dalla-dalla, kuma daga karshe bangarorin biyu sun cimma yarjejeniya tare da sanya hannu kan "yarjejeniyar fasaha", wacce aka yi amfani da ita a matsayin ma'aunin R&D na kayan aiki, zane, masana'anta da karbuwa, tare da sanya hannu kan wata yarjejeniya. kwangilar odar kayan aiki tare da Kamfanin BS a cikin Yuli 2022.

4. Zane mai sauri, bayarwa akan lokaci, da sabis na ƙwararrun bayan-tallace-tallace sun sami yabo daga abokan ciniki!

Bayan tabbatar da yarjejeniyar fasaha na kayan aiki da kuma sanya hannu kan kwangilar, manajan aikin Anjia ya gudanar da taron fara aikin samar da kayan aiki nan da nan, kuma ya ƙayyade lokutan ƙirar injiniyoyi, ƙirar lantarki, injiniyoyi, sassan da aka saya, taro, lalata haɗin gwiwa da yarda da abokin ciniki kafin yarda. a masana'anta, gyarawa, dubawa na gabaɗaya da lokacin bayarwa, kuma ta hanyar tsarin ERP ana aika odar aiki na kowane sashe, kulawa da bin diddigin ci gaban aikin kowane sashe.

Lokaci ya wuce da sauri, kuma kwanakin aiki 50 sun wuce da sauri. An kammala aikin walda robobin kwaya na musamman na Kamfanin BR bayan gwajin tsufa. Bayan mako guda na shigarwa da ƙaddamarwa da fasaha, aiki da horarwa a wurin abokin ciniki ta masu sana'a bayan-tallace-tallace injiniyoyi , kayan aikin da aka sanya a cikin samarwa kullum kuma duk sun kai ga ka'idojin yarda da abokin ciniki. Kamfanin na BR ya gamsu sosai da aikin samar da walda na robot goro na aikin walda, wanda ya taimaka musu wajen magance matsalar walda, inganta ingancin samfur, adana farashin aiki da inganta aiwatar da masana'antun sinadarai masu hankali, kuma sun ba mu Anjia. babban fitarwa Da yabo!

5. Yana da Anjia ta girma manufa don saduwa da gyare-gyaren bukatun!

Abokan ciniki sune mashawartan mu, wane abu kuke buƙatar walda? Wane tsari na walda ake buƙata? Menene bukatun walda? Kuna buƙatar cikakken atomatik, Semi-atomatik, ko layin taro? Da fatan za a ji daɗin tambaya, Anjia na iya “haɓaka kuma ta keɓance ku” a gare ku.