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New Energy Car Door Robot Nut Convex Welding Workstation

Short Description:

New energy vehicle threshold beam robot nut projection welding workstation is specially customized for automotive carbon steel sheet metal automatic convex welding machine, the equipment adopts dual axis (X/Y axis) linkage tooling design, equipped with servo drive technology, can achieve fast and accurate positioning of sheet metal parts, solder joint position deviation ≤0.1mm, significantly improve the welding consistency, welding pass rate ≥99.5%.

New Energy Car Door Robot Nut Convex Welding Workstation

Welding Video

Welding Video

Product Introduction

Product Introduction

  • Collaborative R&D and rapid response mechanism

    Establish a cross-departmental technical breakthrough system, form a technical matrix by welding process experts and mechanical/electrical engineers, and realize the agile transformation of customer needs to technical solutions through rapid prototype verification (72 hours to complete tooling proofing and parameter pre-research), which is 40% shorter than the average development cycle of the industry.

  • Whole life cycle quality assurance system

    The triad service system of "equipment preventive maintenance + intelligent diagnosis + remote support" was built, and the electrode loss prediction algorithm (based on 100,000 welding data modeling) and wireless remote maintenance module were integrated to realize the remaining life warning of key components and fault diagnosis in the cloud, reducing the unplanned shutdown rate to 65%.

  • Industrial system integration capability

    It adopts military-grade signal isolation technology (anti-interference level up to EN 61000-6-2 standard) and industrial bus redundancy architecture (dual Profinet ring network) to ensure that the real-time control accuracy of 0.1ms level is still maintained under strong electromagnetic interference environment, and meets the online stability requirements of 99.99% equipment of automotive production line.

  • Reconfigurable production platform design

    Based on the digital twin technology, the flexible manufacturing unit is constructed, and the physical interface standardization (in accordance with VDI 2860 specifications) is combined with the virtual debugging system to realize automatic mapping of equipment parameters during the introduction of new products (process verification is completed within 30 minutes), and zero hardware transformation cost access is supported when the production line is expanded.

Welder Details

Welder Details

New Energy Car Door Robot Nut Convex Welding Workstation

Welding Parameters

Welding Parameters

Successful Cases

Successful Cases

case (2)
AZDB-260-4台-减震器连杆吊环焊接专机-(27)-拷贝
比亚迪汽车减震器-吊环焊接专机-(8)
英维特汽车座椅滑轨加强片凸焊机-(11)

After-sales System

After-sales System

  • 20+Years

    service team
    Accurate and professional

  • 24hx7

    service online
    No worry after sales after-sales

  • Free

    Supply
    technical training freely.

single_system_1 single_system_2 single_system_3

Partner

Partner

partner (1) partner (2) partner (3) partner (4) partner (5) partner (6) partner (7) partner (8) partner (9) partner (10) partner (11) partner (12) partner (13) partner (14) partner (15) partner (16) partner (17) partner (18) partner (19) partner (20)

Welder FAQ

Welder FAQ

  • Q: Are you a manufacturer or trading company?

    A: We are a manufacturer of welding equipment for more than 20 years.

  • Q: Can you export machines by your factory.

    A: Yes, we can

  • Q: Where are your factory?

    A: Xiangcheng District, Suzhou City, Jiangsu Province, China

  • Q: What do we need to do if the machine fails.

    A: In the guarantee time(1 year), we will send the spare parts to you for free. And provide the technical consultant for any time.

  • Q: Can I make my own design and logo on the product?

    A: Yes, we do OEM.Welcome global partners.

  • Q: Can you provide customized machines?

    A: Yes. We can provide OEM services.  Better to discuss & confirm with us.