Malo ogwirira ntchito omwe amawotchera mawotchi amagetsi atsopano ndi malo owotcherera omwe amapangidwa ndi Suzhou Agera malinga ndi zomwe makasitomala amafuna. Malo owotcherera amakhala ndi kutsitsa ndi kutsitsa zokha, kuyikika kokha, kuwotcherera basi, ndikuzindikira kuwotcherera ndi kuwotcherera pamalo amodzi.
1. Mbiri yamakasitomala ndi mfundo zowawa
T Company, kampani yamagalimoto amagetsi yobadwira ku Silicon Valley, ndi mpainiya wapadziko lonse lapansi wamagalimoto amagetsi. Inakhazikitsa fakitale ku Shanghai mu 2018, ndikutsegula mutu watsopano pakupanga magalimoto amagetsi a T. Chifukwa cha kuchuluka kwa ma oda apanyumba ndi otumiza kunja, msonkhano wawung'ono Kuchuluka kwa magawo omwe amawotcherera akuchulukirachulukira, ndipo kuwotcherera ndi kuwotcherera kwa magawo osindikizira kwakhala zovuta zatsopano kwa T Company ndi makampani ake othandizira. Mavuto akulu ndi awa:
1. Kugwiritsa ntchito kuwotcherera ndikotsika kwambiri: Izi ndi zowunikira zamagalimoto ndi msonkhano wa kanyumba wakutsogolo. Pali kuwotcherera kwa mawanga komanso kuwotcherera kwa nati pa chinthu chimodzi. Njira yoyambira ndi makina awiri okhala ndi masiteshoni apawiri, kuwotcherera malo poyamba ndiyeno kuwotcherera koyerekeza, ndipo kuzungulira kowotcherera sikutheka. zofunika kupanga zochuluka;
2. The woyendetsa padera kwambiri: ndondomeko choyambirira anali zida ziwiri, munthu mmodzi ndi wina kuwotcherera makina kumaliza mgwirizano, ndi 11 mitundu workpieces chofunika 6 zida ndi antchito 6;
3. Chiwerengero cha tooling ndi lalikulu ndi kusintha n'zovuta kwambiri: 11 mitundu workpieces amafuna 13 malo kuwotcherera tooling ndi 12 kusonyeza kuwotcherera tooling, ndi alumali lolemera-ntchito chofunika yekha alumali, ndipo nthawi yochuluka chofunika. kwa zida m'malo sabata iliyonse;
4. Kuwotcherera khalidwe si kwa muyezo: Makina owotcherera angapo amayendetsedwa ndi ogwira ntchito zosiyanasiyana, magawo ndondomeko kusonyeza kuwotcherera ndi malo kuwotcherera dongosolo masanjidwe ndi osiyana kotheratu, ndi angapo ndondomeko kusintha pa malo kumayambitsa zofooka mu magulu osiyanasiyana a mankhwala;
5. Kulephera kukwaniritsa ntchito zosungirako zosungirako ndi kuzindikira: njira yoyambirira ili mu mawonekedwe a makina odziimira okha, popanda kufufuza deta ndi ntchito zosungiramo zinthu, zomwe sizingathe kukwaniritsa chizindikiro cha traceability, ndipo sizingathe kukwaniritsa zofunikira za deta za kampani ya T zida.
Makasitomala akukhumudwa kwambiri ndi mavuto asanu omwe ali pamwambawa ndipo sanathe kupeza yankho.
Zitsanzo zamagawo amagetsi atsopano
2. Makasitomala ali ndi zofunika kwambiri zida
Kampani ya T ndi kampani yake yothandizira Wuxi idatipeza kudzera mwa makasitomala ena mu Novembala 2019, tidakambirana ndi akatswiri athu ogulitsa, ndipo adaganiza zosintha makina azowotcherera ndi izi:
1. Kuchita bwino kumafunika kuwongolera, ndi bwino kukwaniritsa zofunikira za kuwotcherera kwa malo ndi kuwotcherera kwa mtedza wa zinthu, komanso kupanga bwino kwa chidutswa chimodzi kuyenera kuchulukitsidwa mpaka kuwirikiza ka 2 komwe kulipo;
2. Oyendetsa amayenera kupanikizidwa, makamaka mwa anthu atatu;
3. The tooling ayenera n'zogwirizana ndi njira ziwiri za kuwotcherera malo ndi ziyerekezo kuwotcherera, ndi kuphatikiza Mipikisano ndondomeko tooling kuchepetsa chiwerengero cha tooling;
4. Kuonetsetsa kuti kuwotcherera khalidwe, dongosolo basi zimagwirizana ndi kuwotcherera magawo kwa njira zosiyanasiyana za mankhwala, kuchepetsa chikoka cha zinthu anthu;
5. Zidazi ziyenera kupereka ntchito zowunikira ndi kusungirako deta kuti zikwaniritse zofunikira za fakitale MES system.
Malinga ndi pempho kasitomala, alipo wamba malo kuwotcherera makina sangathe kuzindikira konse, nditani?
3. Malinga ndi zosowa za makasitomala, kufufuza ndi kukhala makonda atsopano mphamvu galimoto mbali basi malo kuwotcherera workstation
Malinga ndi zofunikira zosiyanasiyana zomwe makasitomala amakumana nazo, dipatimenti ya R&D ya kampaniyo, dipatimenti yowotcherera ukadaulo, ndi dipatimenti yogulitsa idachita nawo msonkhano watsopano wofufuza ndi chitukuko kuti akambirane za njira, kapangidwe kake, njira yodyetsera mphamvu, kuzindikira ndi kuwongolera njira, tchulani mfundo zazikuluzikulu zowopsa. , ndikuchita chimodzi ndi chimodzi Ndi yankho, malangizo oyambira ndi tsatanetsatane waukadaulo amatsimikiziridwa motere:
1. Mayeso otsimikizira zogwirira ntchito: Katswiri wowotcherera wa Agera adapanga cholumikizira chosavuta chotsimikizira pa liwiro lachangu, ndipo adagwiritsa ntchito makina athu owotcherera omwe alipo kuti atsimikizire. Pambuyo pakuyesa kwa onse awiri, idakumana ndi zofunikira zowotcherera za kampani ya T ndikutsimikiza zowotcherera. , kusankha komaliza wapakatikati pafupipafupi inverter DC malo kuwotcherera magetsi;
2. Njira yothetsera maloboti: Akatswiri a R&D ndi akatswiri owotcherera adalumikizana ndikutsimikiza njira yomaliza yowotcherera maloboti malinga ndi zofuna za makasitomala, yomwe ili ndi maloboti amitundu isanu ndi umodzi, makina owotcherera, malo opera, makina owotcherera a convex, ndi Kudyetsa Njira ndi njira yotumizira chakudya;
3. Ubwino wa zida zonse zapasiteshoni:
1) Kugunda kumathamanga, ndipo mphamvu yake imakhala yowirikiza kawiri: maloboti awiri okhala ndi olamulira asanu ndi limodzi amagwiritsidwa ntchito popangira zida ndi kugwiritsira ntchito zinthu, ndipo amafananizidwa ndi makina owotcherera malo ndi makina opangira kuwotcherera, kuchepetsa kusamuka komanso kusamutsa zinthu. njira ziwiri, ndi kudzera kukhathamiritsa Njira ya ndondomekoyi, kugunda kwathunthu kumafika masekondi a 25 pa chidutswa, ndipo mphamvuyo ikuwonjezeka ndi 200%;
2) Sitima yonseyi imakhala yokhazikika, yopulumutsa ntchito, kuzindikira kasamalidwe ka munthu m'modzi-m'modzi, ndikuthana ndi khalidwe losauka lopangidwa ndi anthu: kudzera pakuphatikizana kwa kuwotcherera kwa malo ndi kuwotcherera kwa projekiti, kuphatikiza ndi kugwira ndi kutsitsa, munthu m'modzi amatha kugwira ntchito. pa siteshoni imodzi, awiri The workstation akhoza kumaliza kuwotcherera 11 mitundu ya workpieces, kupulumutsa 4 ogwira ntchito. Panthawi imodzimodziyo, chifukwa cha kukwaniritsidwa kwa kupanga mwanzeru ndi ndondomeko yonse ya ntchito ya robot, vuto la khalidwe loipa lomwe anthu limayambitsidwa ndi anthu limathetsedwa;
3) Chepetsani kugwiritsa ntchito zida ndi kukonza malo, ndikupulumutsa nthawi: kudzera mwa akatswiri opanga makinawo, chogwiriracho chimapangidwa kukhala msonkhano pazida, chomwe chimatsekedwa ndi silinda ndikusunthira kumalo owotcherera ndi projekiti. loboti yowotcherera, kuchepetsa kuchuluka kwa zida mpaka 11, kuchepetsa kugwiritsa ntchito zida ndi 60%, kupulumutsa kwambiri mtengo wokonza ndi kuyika zida;
4) deta kuwotcherera chikugwirizana ndi dongosolo MES kuti atsogolere kusanthula deta khalidwe ndi kuonetsetsa kuwotcherera khalidwe: malo ntchito utenga ulamuliro basi kuti agwire magawo awiri makina kuwotcherera, monga panopa, kuthamanga, nthawi, kuthamanga madzi, kusamutsidwa ndi magawo ena, ndi kuwayerekeza kudzera pamapindikira Inde, perekani chizindikiro chabwino ndi NG kwa makompyuta omwe ali nawo, kotero kuti siteshoni yowotcherera imatha kulankhulana ndi msonkhano wa MES dongosolo, ndi ogwira ntchito oyang'anira angathe kuyang'anira momwe malo owotcherera akuyendera. ofesi;
4. Nthawi yobweretsera: 50 masiku ogwira ntchito.
Agera anakambirana za ndondomeko yaukadaulo yomwe ili pamwambayi ndi tsatanetsatane ndi kampani ya T mwatsatanetsatane, ndipo pamapeto pake magulu awiriwa adagwirizana ndipo adasaina "Technical Agreement", yomwe idagwiritsidwa ntchito ngati muyezo wa zida za R&D, kapangidwe, kupanga, ndi kuvomereza. Mu Disembala 2019, idasaina mgwirizano ndi kampani ya Wuxi yomwe imathandizira mgwirizano wa T Equipment order.
Makina opangira kuwotcherera kwathunthu amagetsi amagetsi atsopano
4. Mapangidwe ofulumira, kutumiza pa nthawi yake, ndi ntchito ya akatswiri pambuyo pogulitsa malonda apindula kuchokera kwa makasitomala!
Pambuyo potsimikizira mgwirizano waukadaulo wa zida ndikusaina pangano, woyang'anira polojekiti ya Agera adachita msonkhano woyambira polojekiti nthawi yomweyo, ndipo adatsimikiza nthawi yopangira makina, kapangidwe kamagetsi, makina, zida zogulidwa, msonkhano, kukonza zolakwika ndi kuvomereza kwamakasitomala. ku fakitale, kukonza, kuyang'anira nthawi zonse ndi nthawi yobweretsera, komanso kudzera mu dongosolo la ERP mwadongosolo kutumiza malamulo a dipatimenti iliyonse, kuyang'anira ndi kutsata momwe ntchito ikuyendera mu dipatimenti iliyonse.
Nthawi inapita mofulumira, ndipo masiku 50 ogwira ntchito anadutsa mofulumira. Malo opangira makina opangira makina a T akampani adamalizidwa pambuyo poyesa kukalamba. Pambuyo pa masiku 15 a kukhazikitsa ndi kutumiza ndi luso lamakono, ntchito, maphunziro a Maintenance, zida zakhala zikugwiritsidwa ntchito nthawi zonse ndipo zonse zafika pamiyezo yovomerezeka ya kasitomala. Kampani ya T ndiyokhutitsidwa ndi kupanga kwenikweni ndi kuwotcherera komwe kumagwirira ntchito pamagalimoto. Zinawathandiza kuthetsa vuto la kuwotcherera bwino, kuwongolera mtundu wa kuwotcherera, kupulumutsa ndalama zantchito ndikulumikizana bwino ndi dongosolo la MES. Panthawi imodzimodziyo, inawapatsa malo ogwirira ntchito opanda anthu. Yayala maziko olimba ndipo yatipatsa ife Agera kuzindikira kwakukulu ndi chitamando!
5. Ndi ntchito ya Agera yakukula kuti ikwaniritse zomwe mukufuna!
Makasitomala ndi alangizi athu, ndi zinthu ziti zomwe muyenera kuwotcherera? Ndi njira yanji yowotcherera yomwe imafunikira? Zofunikira zowotcherera ziti? Mukufuna basi, semi-automatic, malo ogwirira ntchito, kapena chingwe cholumikizira? Chonde khalani omasuka kufunsa, Agera ikhoza "kukupangirani ndikusintha" kwa inu.
Nthawi yotumiza: Feb-22-2023