Since the principle of the energy storage welding machine is to first charge the capacitor through a small-power transformer and then discharge the workpiece through a high-power welding resistance transformer, it is not easily affected by the fluctuation of the power grid, and because the charging power is small, the power grid impact is much smaller.
Since the discharge time is less than 20ms, the resistance heat generated by the parts is still conducted and diffused, and the welding process has been completed and cooling begins, so the deformation and discoloration of the welded parts can be minimized.
Since each time the charging voltage reaches the set value, it will stop charging and switch to discharge welding, so the fluctuation of welding energy is extremely small, which ensures the stability of welding quality.
Due to the extremely short discharge time, there will be no overheating when used for a long time, and the discharge transformer and some secondary circuits of the energy storage welding machine hardly need water cooling.
In addition to welding ordinary ferrous metal steel, iron and stainless steel, the energy storage spot welding machine is mainly used for welding non-ferrous metals, such as: copper, silver, nickel and other alloy materials, as well as welding between dissimilar metals. It is widely used in industrial production and manufacturing fields, such as: construction, automobile, hardware, furniture, household appliances, household kitchen utensils, metal utensils, motorcycle accessories, and microelectronics and other industries. The energy storage projection welding machine is also a high-strength and reliable welding method for high-strength steel, hot-formed steel spot welding and nut projection welding in the automobile manufacturing industry.
Low voltage capacitance | Medium voltage capacitance | ||||||||
Model | ADR-500 | ADR-1500 | ADR-3000 | ADR-5000 | ADR-10000 | ADR-15000 | ADR-20000 | ADR-30000 | ADR-40000 |
Store energy | 500 | 1500 | 3000 | 5000 | 10000 | 15000 | 20000 | 30000 | 40000 |
W.S | |||||||||
Input power | 2 | 3 | 5 | 10 | 20 | 30 | 30 | 60 | 100 |
KVA | |||||||||
Power Supply | 1/220/50 | 1/380/50 | 3/380/50 | ||||||
φ/V/Hz | |||||||||
Max Primary current | 9 | 10 | 13 | 26 | 52 | 80 | 80 | 160 | 260 |
A | |||||||||
Primary Cable | 2.5㎡ | 4㎡ | 6㎡ | 10㎡ | 16㎡ | 25㎡ | 25㎡ | 35㎡ | 50㎡ |
mm² | |||||||||
Max short-circuit current | 14 | 20 | 28 | 40 | 80 | 100 | 140 | 170 | 180 |
KA | |||||||||
Rated Duty Cycle | 50 | ||||||||
% | |||||||||
Welding Cylinder Size | 50*50 | 80*50 | 125*80 | 125*80 | 160*100 | 200*150 | 250*150 | 2*250*150 | 2*250*150 |
Ø*L | |||||||||
Max Working Pressure | 1000 | 3000 | 7300 | 7300 | 12000 | 18000 | 29000 | 57000 | 57000 |
N | |||||||||
Cooling Water Consumption | - | - | - | 8 | 8 | 10 | 10 | 10 | 10 |
L/Min |
A: The power supply of the spot welding machine generally includes two types of DC power supply and AC power supply, and different types of power supplies are selected according to actual needs.
A: The electrodes of the spot welding machine include cemented carbide electrodes, copper alloy electrodes, nickel alloy electrodes and other materials and types, and different types of electrodes are selected according to actual needs.
A: The control methods of the spot welding machine generally include time control, force control, energy control, heat control and other methods, and different control methods are selected according to actual needs.
A: Yes, the spot welding machine can carry out automatic production, and realize the automatic production of the production line through automatic control and robots and other equipment.
A: The maintenance of the spot welding machine requires professional skills and experience, and it is not recommended for non-professionals to repair it, so as not to cause greater losses.
A: Yes, spot welding machines need to be inspected regularly to ensure the normal operation and safety of the equipment.