Air conditioner base plate nati projection welding workstatio

1. Mutengi kumashure uye pfungwa dzinorwadza

Qingdao Gaotong Machinery Co., Ltd. yakavambwa muna 1996. Inonyanya kugadzirisa zvemidziyo yefiriji. Soldering rave dambudziko idzva reQualcomm, matambudziko makuru ndeaya anotevera:

1. Welding kunyatsoshanda yakaderera zvikuru: Ichi chigadzirwa chinhu air-conditioning base plate chikamu. Chigadzirwa chimwe chete chakakura muhukuru, uye hazvina kunaka kuchibata nemaoko. Zvinotora nguva uye kushanda nesimba kuti weld 4 nzungu muchidimbu chimwe chete, chisingakwanise kuzadzisa zvinodiwa zvekugadzira;

2. Mushandi akadyara mari yakawanda: maitiro ekutanga aive zvidimbu zvitatu zvemidziyo, muchina wewelding wemunhu mumwe, uye welding yemanyorero yakapedzwa. Nekuwedzera kwenhamba yemirairo, kambani yakatarisana nemitengo yakakwira yevashandi uye njodzi dzekuchengetedza kugadzirwa;

3. Welding quality haisi kusvika pachiyero: akawanda welding machines anoshandiswa nevashandi vakasiyana, maitiro ekugadzirisa welding akasiyana zvachose nekugadzirisa kwekugadzirisa nzvimbo, uye NG yekuongorora haigoni kuitwa nemaoko, izvo zvinowanzokonzera zvinetso zvehutano zvakadai. sekunama nzungu zvisizvo, kukwenenzverwa kushaikwa, uye nevirtual welding. ;

4. Haikwanise kusangana nekuchengetedza data uye mabasa ekuona: maitiro ekutanga ari muchimiro chemichina yakamira-yega, isina data yekuona uye kuchengetedza mabasa, isingakwanisi kuwana parameter traceability, uye isingakwanisi kusangana nechinangwa chekambani chekuenda kuIndasitiri 4.0. .

Matambudziko ari pamusoro apa anoshungurudza vatengi, uye havana kukwanisa kuwana mhinduro.

2. Vatengi vane zvinodiwa zvakanyanya zvemidziyo

Qualcomm yakatiwana kuburikidza newebhusaiti yedu yepamutemo, yakakurukurwa nevainjiniya vedu vekutengesa, uye yakurudzira kugadzirisa michina yewelding nezvinodiwa zvinotevera:

1. Kushanda zvakanaka kunoda kuvandudzwa. Zvakanakisisa kusangana ne nut projection welding zvinodiwa zvechigadzirwa, uye kubudirira kwekugadzira kwechidimbu chimwe chete kunoda kuwedzerwa kusvika kanopfuura ka2 pane iripo;

2. Mushandi anoda kuomeswa, uye zvakanakisisa kuzvidzora mukati mevanhu 2;

3. Tooling inoda kuenderana nezvakawanda zvigadzirwa, kugadzira universal tooling, uye kuderedza huwandu hwekushandisa;

4. Nzvimbo yekushanda inogona kufanana nedzimwe nzvimbo dzebasa rebasa repamhepo;

5. Kuti ive nechokwadi chehutano hwekushongedza, sisitimu inongoenderana neiyo welding parameters yemaitiro akasiyana echigadzirwa, ichideredza kukanganiswa kwezvinhu zvevanhu;

6. Iyo midziyo inoda kupa parameter yekuona uye kuchengetedza data mabasa kuti asangane ne data zvinodiwa zvefekitori MES system.

Zvinoenderana nezvinodiwa zvinoiswa pamberi nevatengi, iwo aripo akajairwa welding michina haigone kuitika zvachose, chii chandinofanira kuita?

3. Zvinoenderana nezvinodiwa nevatengi, tsvagurudza uye gadzira yakasarudzika mhepo-inotonhorera pasi ndiro nati projection welding workstation.

Zvinoenderana nezvinodiwa zvakasiyana zvinoiswa mberi nevatengi, dhipatimendi reR&D rekambani, dhipatimendi rekugadzira tekinoroji, uye dhipatimendi rekutengesa vakabatana vakaita musangano mutsva wekutsvagisa chirongwa uye musangano wekusimudzira kuti vakurukure maitiro, chimiro, nzira yekudyisa simba, kuona uye nzira yekudzora, kunyora njodzi yakakosha. mapoinzi, uye ita imwe neimwe Mushure memhinduro, iyo yekutanga kutungamira uye tekinoroji ruzivo rwunotemerwa sezvinotevera:

1. Workpiece proofing test: Anjia welding technologist yakaita chigadziriso chakareruka chekutarisa nekumhanya zvakanyanya, uye yakashandisa yedu iripo welding muchina wekuyedza bvunzo. Mushure mekuyedzwa kwemapato ese, yakasangana nezvinodiwa zvekushongedza zveQualcomm uye yakasarudza maparamendi ekubatira. , kusarudzwa kwekupedzisira kwepakati frequency inverter DC spot welding magetsi;

2. Robotic workstation solution: R&D mainjiniya nema welding technologists vakataurirana pamwechete uye vakasarudza yekupedzisira robhoti otomatiki projection welding workstation mhinduro zvinoenderana nezvinodiwa nevatengi, iyo ine matanhatu-axis robhoti, projection welding muchina, nut conveyor, yekuona system, uye feeding positioning mechanism. Iyo inoumbwa neyekudya uye nzira yekufambisa;

3. Zvakanakira zvese chiteshi midziyo:

1) Kurova kunokurumidza, uye kushanda kwacho kwakapetwa kaviri kwepakutanga: marobhoti maviri matanhatu-axis anoshandiswa kubata midziyo uye zvinhu, uye welding yemuchina unofananidzira welding inoderedza kutamiswa kwemaitiro maviri uye kuendesa zvinhu, uye inokwenenzvera nzira yemaitiro. Kurohwa kwese kunosvika 13.5 seconds pachidimbu, uye kubudirira kunowedzera ne220%;

2) Chiteshi chese chinozvimirira, kuponesa vashandi, kuona munhu mumwechete uye manejimendi echiteshi, uye kugadzirisa hurombo hwakagadzirwa nevanhu: kuburikidza nekubatanidzwa kwenzvimbo welding uye fungidziro welding, pamwe chete nekubata otomatiki uye kuburitsa, munhu mumwe chete anogona kushanda panzvimbo. chiteshi chimwe chete, maviri Chiteshi chebasa chinogona kupedzisa kukwenenzverwa kwenzungu dzemhando dzese dze air-conditioning pasi mahwendefa, kuchengetedza 4 vanoshanda, uye panguva imwe chete, nekuda kwekuzadzikiswa kwehungwaru kugadzira uye maitiro ese ekushanda kwerobhoti, dambudziko re hurombo hunokonzerwa nevanhu hunogadziriswa;

3) Deredza mashandisirwo ezvishandiso uye mari yekuchengetedza nzvimbo, uye chengetedza nguva: kuburikidza nekuedza kweinjiniya, iyo workpiece inoumbwa kuita gungano pane turusi, iyo yakavharwa necylinder uye inoendeswa kunzvimbo yekushikirira uye fungidziro yewelding zviteshi. iro robhoti yewelding, kudzikisa huwandu hwekushandisa kune 2 seti, kuderedza kushandiswa kwekushandisa ne 60%, kuchengetedza zvakanyanya mutengo wekugadzirisa nekuisa maturusi;

4) Iyo welding data yakabatana neMES system kuti ifambise kuongororwa kwemhando yedata uye kuve nechokwadi chemhando yewelding: nzvimbo yekushandira inotora kutonga kwebhazi kutora maparamendi emichina miviri yewelding, seyazvino, kudzvanywa, nguva, kudzvanywa kwemvura, displacement uye mamwe ma parameter, uye uzvienzanise kuburikidza necurve Hongu, tumira masaini eOK uye NG kune komputa inotambira, kuitira kuti chiteshi chemagetsi chigone kutaurirana neworkshop MES system, uye vashandi vemanejimendi vanogona kutarisa mamiriro ezvinhu echiteshi chemagetsi. hofisi.

4. Nguva yekuendesa: 50 mazuva ekushanda.

An Jia akakurukura nezve hurongwa hwehunyanzvi hwepamusoro uye ruzivo neQualcomm, uye pakupedzisira mapato maviri aya akasvika pachibvumirano ndokusaina "Technical Agreement" sechiyero chemidziyo R&D, dhizaini, kugadzira, uye kugamuchirwa, uye yakasaina chibvumirano chekugadzira michina Qualcomm muna Kurume 2022.

4. Kurumidza dhizaini, pa-nguva kuendesa, uye nyanzvi mushure mekutengesa sevhisi yakahwina rumbidzo kubva kune vatengi!

Mushure mekusimbisa chibvumirano chehunyanzvi hwekushandisa uye kusaina chibvumirano, maneja wepurojekiti yeAnjia akabata musangano wekutanga weprojekiti pakarepo, uye akafunga nguva node dzemagadzirirwo emagetsi, dhizaini yemagetsi, machining, zvikamu zvakatengwa, gungano, kubatanidza debugging uye kugamuchirwa kwevatengi. kufekitari, kugadzirisa, kuongorora kwakawanda uye nguva yekuendesa, uye kuburikidza neERP system kurongeka kutumira mirairo yebasa redhipatimendi rega rega, tarisa uye nekutevera mafambiro ebasa edhipatimendi rega rega.

Nguva yakafamba nokukurumidza, uye mazuva ekushanda 50 akapfuura nokukurumidza. Qualcomm's customized air-conditioning floor projection welding workstation yakapera mushure mekuchembera bvunzo. Mushure memazuva gumi nemashanu ekumisikidzwa, kutumwa, tekinoroji, kushanda uye kugadzirisa nenyanzvi dzedu mushure mekutengesa mainjiniya panzvimbo yevatengi Kudzidziswa, zvishandiso zvakaiswa mukugadzira zvakajairika uye zvese zvasvika pakugamuchirwa kwemutengi.

Qualcomm inogutsikana zvikuru nekugadzirwa chaiko uye welding maitiro eiyo projection welding workstation yepasi ndiro yeair conditioner. Yakavabatsira kugadzirisa dambudziko rekushanda kwewelding, kuvandudza mhando yewelding, kuchengetedza mari yevashandi uye kubudirira kubatana kuMES system. Panguva imwe cheteyo, yakaisa hwaro hwakasimba nokuda kwomusangano wavo usina kurongwa. Yakateya nheyo yakasimba uye yakatipa Anjia kuzivikanwa kukuru nekurumbidza!

5. Iri basa rekukura kwaAnjia kuti usangane nezvinodiwa zvekugadzirisa!

Mutengi ndiye chipangamazano wedu, ndezvipi zvinhu zvaunoda kuti weld? Ndeipi nzira yewelding inodiwa? Ndezvipi zvinodiwa zvewelding? Unoda zvizere otomatiki, semi-otomatiki, nzvimbo yekushandira, kana mutsara wegungano? Ndapota inzwa wakasununguka kubvunza, Anjia inogona "kugadzira uye kugadzirisa" iwe.