Yakazara otomatiki nzvimbo welding workstation yemagetsi matsva emotokari zvikamu izere otomatiki welding chiteshi chakagadzirwa neSuzhou Agera zvinoenderana nezvinodiwa nevatengi. Iyo welding station ine otomatiki kurodha uye kurodha, otomatiki chinzvimbo, otomatiki welding, uye inoona nzvimbo welding uye fungidziro welding muchiteshi chimwe.
1. Mutengi kumashure uye pfungwa dzinorwadza
T Kambani, kambani yemotokari yemagetsi yakaberekerwa muSilicon Valley, piyona wepasi rose wemotokari dzemagetsi. Yakagadzira fekitori muShanghai muna 2018, ichivhura chitsauko chitsva mukugadzirwa kwenzvimbo dzeT mota dzemagetsi. Nekuwedzera kwenhamba yemirairo yemumba uye kunze kwenyika, gungano diki Huwandu hwezvikamu zvakashongedzwa zvave kuwedzera nekukurumidza, uye fungidziro yewelding uye nzvimbo welding yezvitambi zvikamu zvave matambudziko matsva kuT Company nemakambani ayo anotsigira. Matambudziko makuru ndeaya anotevera:
1. Welding kushanda kwakaderera zvikuru: Ichi chigadzirwa chiedza chemotokari uye gungano repamberi rekabhini. Kune ese ari maviri mavara welding uye nut projection welding pane chimwe chigadzirwa. Iyo yekutanga maitiro michina miviri ine mbiri zviteshi, nzvimbo welding kutanga uye ipapo fungidziro welding, uye kutenderera kwewelding hakugone kuwanikwa. kugadzirwa kwakawanda zvinodiwa;
2. Mushandi akaisa mari yakawanda: maitiro ekutanga aiva zvidimbu zviviri zvemidziyo, munhu mumwe uye mumwe welding machine kuti apedze kubatana, uye 11 marudzi emabasa ekushanda aida zvidimbu zvitanhatu zvemidziyo nevashandi 6;
3. Huwandu hwekushandisa hwakakura uye switching yakanyanya kuomarara: 11 marudzi ezvishandiso zvinoda 13 spot welding tooling uye 12 projection welding tooling, uye sherufu inorema-basa inodiwa chete pasherufu, uye nguva yakawanda inodiwa. yekutsiva tooling svondo rega rega;
4. Welding quality haisi kusvika pachiyero: Multiple welding machines inoshandiswa nevashandi vakasiyana, maitiro ekugadzirisa welding uye spot welding process marongerwo akasiyana zvachose, uye maitiro akawanda ekushandura panzvimbo inokonzera kukanganisa mune zvakasiyana-siyana zvezvigadzirwa;
5. Haikwanisi kusangana nekuchengetedza data uye mabasa ekuona: maitiro ekutanga ari muchimiro chemichina yakamira-yega, isina data yekuona nekuchengetedza mabasa, isingakwanisi kuwana parameter traceability, uye isingakwanisi kusangana nezvinodiwa zve data zvekambani yeT. midziyo.
Vatengi vanoshungurudzika zvakanyanya nematambudziko mashanu ari pamusoro uye havana kukwanisa kuwana mhinduro.
Samples emagetsi matsva emagetsi zvikamu
2. Vatengi vane zvinodiwa zvakanyanya zvemidziyo
Kambani yeT nekambani yayo inotsigira Wuxi yakatiwana kuburikidza nevamwe vatengi muna Mbudzi 2019, yakakurukurwa nevainjiniya vedu vekutengesa, uye yakaronga kugadzirisa michina yekushingisa nezvinodiwa zvinotevera:
1. Kushanda zvakanaka kunoda kuvandudzwa, zviri nani kuzadzisa zvinodiwa zvenzvimbo welding uye nut projection welding yezvigadzirwa, uye kubudirira kwekugadzirwa kwechidimbu chimwe chete kunoda kuwedzerwa kusvika kanopfuura ka2 pane iripo;
2. Vashandi vanoda kumanikidzwa, kunyanya mukati mevanhu vatatu;
3. Chishandiso chinoda kuenderana nemaitiro maviri enzvimbo welding uye projection welding, uye kusanganisa multi-process tooling kuderedza kuwanda kwekushandisa;
4. Kuti ive nechokwadi chehutano hwekushongedza, sisitimu inongoenderana neiyo welding parameters yemaitiro akasiyana echigadzirwa, ichideredza kukanganiswa kwezvinhu zvevanhu;
5. Iyo midziyo inoda kupa parameter yekuona uye kuchengetedza data mabasa kuti asangane ne data zvinodiwa zvefekitori MES system.
Zvinoenderana nechikumbiro chemutengi, iyo iripo yakajairwa nzvimbo welding muchina haugone kuzviziva zvachose, chii chandinofanira kuita?
3. Zvinoenderana nezvinodiwa nemutengi, tsvagurudza uye gadzira yakagadziridzwa simba nyowani zvikamu otomatiki nzvimbo welding workstation
Zvinoenderana nezvinodiwa zvakasiyana zvinoiswa mberi nevatengi, dhipatimendi reR&D rekambani, dhipatimendi rekugadzira tekinoroji, uye dhipatimendi rekutengesa vakabatana vakaita musangano mutsva wekutsvagisa chirongwa uye musangano wekusimudzira kuti vakurukure maitiro, chimiro, nzira yekudyisa simba, yekuona uye nzira yekudzora, nyora zvakakosha mapoinzi enjodzi. , uye ita imwe neimwe Nemhinduro, iyo yekutanga kutungamira uye tekinoroji ruzivo rwunotemerwa sezvinotevera:
1. Workpiece proofing test: Agera welding tekinoroji yakaita chigadziriso chakareruka chekutarisa nekumhanya zvakanyanya, uye yakashandisa yedu iripo welding muchina wekuyedza bvunzo. Mushure mekuyedzwa kwemapato ese, yakasangana nezvinodiwa zvewelding zvekambani yeT uye yakasarudza maparamendi emagetsi. , kusarudzwa kwekupedzisira kwepakati frequency inverter DC spot welding magetsi;
2. Robotic workstation solution: R&D mainjiniya uye welding technologists vakataurirana pamwe chete uye vakasarudza yekupedzisira robhoti otomatiki nzvimbo welding workstation mhinduro zvinoenderana nezvinodiwa nevatengi, inosanganisira matanhatu-axis marobhoti, michina yewelding, zviteshi zvekukuya, convex welding michina, uye yekudyisa Mechanism uye kudyisa nzira yekufambisa;
3. Zvakanakira zvese chiteshi midziyo:
1) Kurova kunokurumidza, uye kushanda kwacho kwakapetwa kaviri kwepakutanga: marobhoti maviri matanhatu-axis anoshandiswa kugadzira uye kubata zvinhu, uye anofananidzwa nemichina yekugadzira welding uye fungidziro yewelding michina yewelding, kuderedza kutamiswa uye kutamiswa kwezvinhu. maitiro maviri, uye kuburikidza nekugadzirisa Nzira yemaitiro, kurohwa kwese kunosvika 25 seconds pachidimbu, uye kubudirira kunowedzera ne200%;
2) Chiteshi chese chinozvimirira, kuchengetedza vashandi, kuona-munhu-imwe-chiteshi manejimendi, uye kugadzirisa hurombo hwakagadzirwa nevanhu: kuburikidza nekubatanidzwa kwenzvimbo welding uye fungidziro welding, pamwe nekubata otomatiki uye kuburitsa, munhu mumwe anogona kushanda. pachiteshi chimwe chete, maviri Iyo workstation inogona kupedzisa welding yegumi neimwe mhando dzeworkpieces, kuchengetedza 4 vanoshanda. Panguva imwecheteyo, nekuda kwekuziva kwekugadzira kwakangwara uye nzira yose yekushanda kwebhobhoti, dambudziko rehutano husina kunaka hunokonzerwa nevanhu hunogadziriswa;
3) Deredza mashandisirwo ezvishandiso uye mari yekuchengetedza nzvimbo, uye chengetedza nguva: kuburikidza nekuedza kweinjiniya, iyo workpiece inoumbwa kuita gungano pane turusi, iyo yakavharwa necylinder uye inoendeswa kunzvimbo yekushikirira uye fungidziro yewelding zviteshi. iro robhoti yewelding, kudzikisa huwandu hwekushandisa kune gumi nerimwe seti, kuderedza kushandiswa kwemidziyo ne60%, kuchengetedza zvakanyanya mutengo wekugadzirisa nekuisa maturusi;
4) Iyo welding data yakabatana neMES system kuti ifambise kuongororwa kwemhando yedata uye kuve nechokwadi chemhando yewelding: nzvimbo yekushandira inotora kutonga kwebhazi kutora maparamendi emichina miviri yewelding, seyazvino, kudzvanywa, nguva, kudzvanywa kwemvura, displacement uye mamwe ma parameter, uye uzvienzanise kuburikidza necurve Hongu, tumira masaini eOK uye NG kune komputa inotambira, kuitira kuti chiteshi chemagetsi chigone kutaurirana neworkshop MES system, uye vashandi vemanejimendi vanogona kutarisa mamiriro ezvinhu echiteshi chemagetsi. the office;
4. Nguva yekuendesa: 50 mazuva ekushanda.
Agera yakakurukura nezveurongwa hwehunyanzvi hwepamusoro uye ruzivo nekambani yeT zvakadzama, uye pakupedzisira mapato maviri aya akasvika pachibvumirano ndokusaina "Technical Agreement", iyo yakashandiswa sechiyero chemidziyo R&D, dhizaini, kugadzira, uye kugamuchirwa. Muna Zvita 2019, yakasaina chibvumirano nekambani yeWuxi inotsigira chibvumirano cheT Equipment odha.
Fully otomatiki nzvimbo welding workstation kune itsva simba auto zvikamu
4. Kurumidza dhizaini, pa-nguva kuendesa, uye nyanzvi mushure mekutengesa sevhisi yakahwina rumbidzo kubva kune vatengi!
Mushure mekusimbisa chibvumirano chetekinoroji yemidziyo uye kusaina chibvumirano, maneja wepurojekiti yeAgera akabata musangano wekutanga-yekugadzira purojekiti pakarepo, uye akatara nguva node dzemakina dhizaini, dhizaini yemagetsi, machining, zvikamu zvakatengwa, gungano, kugadzirisa mubatanidzwa uye kugamuchirwa kwevatengi. kufekitari, kugadzirisa, kuongorora kwakawanda uye nguva yekuendesa, uye kuburikidza neERP system kurongeka kutumira mirairo yebasa redhipatimendi rega rega, tarisa uye nekutevera mafambiro ebasa edhipatimendi rega rega.
Nguva yakafamba nokukurumidza, uye mazuva ekushanda 50 akapfuura nokukurumidza. T kambani yakasarudzika nzvimbo welding workstation yezvikamu zvemotokari yakapedzwa mushure mekuchembera bvunzo. Mushure memazuva gumi nemashanu ekumisikidzwa uye kutumwa uye tekinoroji, mashandiro, Maintenance kudzidziswa, zvishandiso zvakaiswa mukugadzirwa zvakajairika uye zvese zvasvika pakugamuchirwa kwemutengi. Kambani T inogutsikana kwazvo nekugadzirwa chaiko uye welding mhedzisiro yenzvimbo welding workstation yezvikamu zvemotokari. Yakavabatsira kugadzirisa dambudziko rekushanda kwewelding, kuvandudza mhando yewelding, kuchengetedza mari yevashandi uye kubudirira kubatana kuMES system. Panguva imwe cheteyo, yakavapa shopu isina munhu. Yakateya nheyo yakasimba uye yakatipa Agera kuzivikanwa kukuru uye rumbidzo!
5. Iri ibasa rekukura reAgera kusangana nezvinodiwa zvekugadzirisa!
Vatengi ndivo varairidzi vedu, ndezvipi zvinhu zvaunoda kuti weld? Ndeipi nzira yewelding inodiwa? Ndezvipi zvinodiwa zvewelding? Unoda zvizere otomatiki, semi-otomatiki, nzvimbo yekushandira, kana mutsara wegungano? Ndapota inzwa wakasununguka kubvunza, Agera inogona "kugadzira uye kugadzirisa" iwe.
Nguva yekutumira: Feb-22-2023
