Maitiro Ekutanga eProjekiti Welding Machine yeKusimba Kwepamusoro Kupisa Yakagadzirwa Simbi Plate Nut

1. Nhanganyaya:
Nekuda kwesimba repamusoro-soro uye kuchengetedzeka kwemagetsi epamusoro-simba rinopisa-akaumbwa simbi ndiro, iri kuwedzera kushandiswa muindasitiri yemotokari, uye zvikamu zvekushandisa zvakanangidzirwa pamberi / kumashure bumper furemu, A-mbiru / B- mbiru, Pane nzungu uye mabhaudhi pazvikamu izvi zvinokosha zvakadai sepakati mugero uye mberi neshure kwegonhi anti-kudhumhana mahwendefa anoda projection welding;iyo nut projection welding muchina ndiyo yekutanga sarudzo yekufungidzira welding yenhengo dzemuviri nekuda kwechinguva chidiki chewelding, nzvimbo diki inokanganisa kupisa, uye kugona kwakanyanya.Resistance welding equipment inoshandiswawo pakugadzira mahwendefa esimbi anopisa ane simba uye nzungu nemabhaudhi.

2. Kuongorora nyaya:
Muenzaniso 1: Suzhou Anjia inoshandiswa kufungidzira welding yeA-pillar nzungu dzeimwe modhi yemotokari.Ndiro ndiro BTR165H inopisa-yakaumbwa simbi ine ukobvu hwe1.8MM;nzungu dzacho M10 projection welding flange nzungu uye matatu-section crescent maboss;welding zvinodiwa: torque 130N.M, push-off force 8KN, hapana kukuvadzwa kune shinda, hapana kukuvadza kuri pachena pakuonekwa;
2.1 Welding muchina: Iyo modhi ndeye Anjia DR-30000J, iyo inotora maelectrodes akafanana negomo kuti atsikire vertically;

2.2 Welding yakatarwa kugadzirisa:
2.2.1 Mukugadzirisa kwezvakajairwa kuramba welding process parameters, zvinhu zvitatu zvakakosha: welding nguva, welding ikozvino, uye welding pressure inodiwa, nepo pasina welding nguva yekugadziriswa chinhu che capacitor simba rekuchengetedza welding michina, welding ikozvino Inoratidzwa zvakare. nevoltage yekuchaja, saka kugadziridzwa kwesimba rekuchengetedza welding muchina kutsanangurwa kunonyanya kuenderana neiyo welding pressure uye yekuchaja voltage.Muzviitiko zvakakosha, imwe yekuwedzera inopisa voltage ichawedzerwa kunatsa zviyo;
2.2．2．2Matambudziko anofanirwa kukundwa kana uchigadzirisa fungidziro yewelding process ye-high-simba thermoformed steel nuts mune iyi kesi: 1. Kuiswa kwewelding pressure.Kudzika, kudzvinyirirwa kwepamusoro kunotungamira mukupwanya nguva isati yakwana yemapundu, saka zvakanakisa kushandisa saddle-shaped pressure curve kune welding pressure.Mumamiriro ezvinhu anoshanda, iyo yakatsikwa yechipiri-nhanho kudzvanywa ndiyo yakajairika, iyo inogona kuve nechokwadi kuti mabumps haazopwanyika nguva isati yakwana.2. Kuchaja kwemagetsi ekuchaja, yakawandisa yekuchaja voltage inoburitsa kupisa kwakanyanya panguva yewelding, uye simbi yenati inoburitswa uye ichipwanyirwa, izvo zvinokonzeresa Mamiriro maviri anokonzerwa, imwe ndeyekuti spatter inotungamira mukuderedzwa kweiyo fusion joint area. (kupisa), uye simba rekusundira nati rinodzikira, uye imwe yacho ndeyokuti shinda yeplug geji haigone kupfuura;iyo yakaderera yekuchaja voltage inotungamira mukusakwana welding kudzika, uye iyo nut kusunda-kure simba haina kusvika kune yakajairwa uye Welding;
3.3．2．3 Chimiro chekugadzirisa nzira yekugadzirisa, kana uchigadzirisa zvinhu zviviri zvekushongedza (kuchaja voltage uye welding pressure), zvakakosha kugadzirisa uye kuenzanisa humwe hunokosha hunobva pane chimwe chazvo, uye zvigadziridzo zviviri hazvigoni kuitwa panguva imwe chete;ruzivo runofanira kurangarirwa pano, kune maparameter akafanana e nut projection welding inogona kushandiswa sechirevo, iyo inogona kunyatso kuderedza nhamba yezvigadziridzo, asi kuputika kwemahwendefa e-high-simba thermoformed kunoda hukuru huripo uye kudzvinyirirwa, izvo zvinogona. kushandiswa kubva muyedzo data yezvakafanana zvakatemwa pane zvakajairika zvinhu.Nzvimbo yekutanga inogadziriswa, uye kukosha kwakanakisisa kunowanikwa kuburikidza nekuedza welding uye laboratory verification;kana zvichidikanwa kuterera, inofanirwa kuwedzerwa ne 3-5% pahwaro hweyedzo welding data panguva yekugadzirwa kwemazhinji kusangana neiyo yakaderera muganho wekuchinja kunokonzerwa nezvimwe zvikonzero zvechigadzirwa;
2.3.3 Welding parameter simbiso:

3.4Workpiece push-off simba uye kuparadza bvunzo:

3.Electrode Chikamu Maitiro Wekuwedzera:
3.1 Nekuda kwekumanikidza kwakakura kwewelding uye yakanyanya kukwirira kwepamusoro panguva yekufungidzira kwesimbi inopisa-inopisa inoumba mahwendefa esimbi, zvinodiwa zvema electrode zvinhu zvakakwirira kwazvo panguva yewelding, izvo zvinoda kupfava kwakanyanya, kukwirisa uye kuoma kwakanyanya.Mhangura yakapararira (aluminum oxide mhangura) ine zvakanakira izvi (kunyorovesa tembiricha kusvika 950 °), uye yave yakanyanya kufanirwa electrode zvinhu zveprojection welding ye-high-simba inopisa-yakaumbwa simbi mashizha;
3.2 Zvishandiso zvinonyanya kushandiswa kutsvaga mapini ndee bakelite, ceramics, KCF, etc. Mumakore achangopfuura, makambani emotokari emuEurope nekuAmerica akashandisa silicon nitride sekutsvaga mapini ekurovera mapini esimbi ane simba guru rethermoformed nekuda kwehupenyu hwavo hwesevhisi. (200,000 times) uye insulation Yakanaka mhedzisiro, kuomarara kwakanyanya uye humwe hunhu hunoita kuti ive itsva yaidiwa zvinhu zveprojection welding yekuwana mapini, asi nekuda kwemutengo wayo wakakwira, haisati yashandiswa zvakanyanya parizvino, asi iyi ndiyo nzira yekutsvaga mapini mukati. ramangwana.
3.3 Panguva yekufungidzira kusungirirwa kwesimbi-yakasimba inopisa-yakaumbwa mahwendefa esimbi, nekuda kwemaitiro ayo emuviri uye kushandiswa kwekuoma-standard welding, mukana wesimbi extrusion yakakura.Iyo nzira yekuvhuvhuta mhepo kubva kuzasi kwe electrode inogona kunyatsoivandudza, uye kuvhuvhuta mweya kunzvimbo yewelding nemhepo yakakura yekumanikidza panguva yewelding., inogona kukurumidza kuita oxidize uye kupisa simbi yakanyungudutswa, kuderedza zvakanyanya kunamatira kwesimbi yakawedzera, uye kuve nechokwadi shinda inokodzera.
4
Kuburikidza bvunzo pamusoro-soro rinopisa-kuumbwa simbi ndiro projection weldment, pasi mamiriro kushandisa Anjia capacitor simba okuchengetera welding muchina uye zvinonzwisisika muitiro, unyanzvi zvinodiwa anogona kusangana pashure nomoto, uye kunyange kureba kupfuura unyanzvi zvinodiwa.Hapana mubvunzo kuti iyo capacitor simba rekuchengetedza welding Muchina uyu ndeimwe yeakakodzera fungidziro yekushongedza midziyo yemhando yepamusoro-yakasimba inopisa-yakaumbwa simbi plate projection welding, uye yakaunza budiriro huru muhunyanzvi hwekugadzira welding kuindasitiri yewelding!Inounza chitubu kune iyo indasitiri yakakwirira-simba inopisa-yakaumbwa simbi ndiro nut projection welding!