Resistance welding inzira inoshandiswa zvakanyanya mumhando dzakasiyana dzekugadzira, senge mota, aerospace, uye maindasitiri emagetsi. Kuve nechokwadi chemhando yekupikisa welds kwakakosha pakuita kwechigadzirwa uye kuchengetedzeka. Ichi chinyorwa chinoongorora kufambira mberi mukuongorora tekinoroji yemashini ekushingisa welding.
- Resistance welding inosanganisira kujoinha simbi nekuisa pressure uye kupfuudza magetsi kuburikidza nemidziyo inofanira kuiswa weld. Iyo inonyatso shanda uye yakavimbika nzira, asi mhando yewelds inogona kupesvedzerwa nezvakati wandei zvinhu, zvinosanganisira zvinhu zvenyama, marongero emuchina, uye electrode mamiriro. Kuti uchengetedze emhando yepamusoro welds, zvakakosha kushandisa nzira dzekuongorora dzepamusoro.
- Traditional Inspection Nzira
Sechinyakare, yekutarisa yekuona uye inoparadza nzira dzekuyedza senge-muchinjika-chikamu uye peel test dzakashandiswa kuongorora kuramba welds. Kunyange zvazvo nzira idzi dzichipa ruzivo rwakakosha, dzinotora nguva, dzinodhura, uye dzinogona kunge dzisina kukodzera 100% kuongororwa mukugadzirwa kwepamusoro-soro.
- Kuyedzwa Kusina Kuparadza (NDT)
Nzira dzekuedza dzisiri dzekuparadza dzakawana mukurumbira mukuongororwa kwekupikisa welds. Idzi nzira dzinobvumira kuongororwa kwehutano hwe weld pasina kukonzera kukanganisa kune zvikamu zvakasungirirwa. Dzimwe dzeakakosha nzira dzeNDT dzinoshandiswa mukupokana welding yekuongorora dzinosanganisira:
- Ultrasonic Testing: Iyi nzira inoshandisa yakakwira-frequency mafungu eruzha kuti aone kukanganisa kwakadai seporosity, kuputika, uye kusakwana kusanganiswa munzvimbo yeweld.
- Eddy Current Testing: Zvinosanganisira kupinza eddy mafungu muzvinhu uchishandisa magetsi emagetsi uye kuona shanduko mune aya mafungu anokonzerwa nekuremara.
- Radiographic Testing: X-ray kana gamma-ray radiography inogona kuratidza mukati weld defects uye inopa yakadzama mifananidzo yeweld chimiro.
- Infrared Thermography: Iyi tekinoroji inobata kusiyanisa kwekushisa pamusoro peiyo weld, iyo inogona kuratidza kusagadzikana mukuita welding.
- Vision Systems
Mashini ekuona masisitimu akashongedzerwa nemakamera uye mapikicha ekugadzirisa software ari kuwedzera kushandiswa kune chaiyo-nguva yekutarisa uye yekuongorora yekudzivirira welding. Aya masisitimu anogona kuona weld seam chinzvimbo, majoini magapu, uye zvimwe zvinokanganisa, zvichibvumira kugadzirisa nekukurumidza kune welding paramita.
- Kufambira mberi muData Analytics
Nekuuya kweIndasitiri 4.0, data analytics uye kudzidza muchina kuri kubatanidzwa mukupikisa welding yekuongorora. Sensors pamichina yewelding inounganidza data pane akasiyana paramita, uye epamberi algorithms anoongorora iyi data munguva chaiyo. Michina yekudzidza modhi inogona kufanotaura weld mhando, kuona kutsauka kubva kune yakanaka mamiriro, uye kukurudzira kugadzirisa zviito.
- Munda wekupikisa welding muchina wekuongorora tekinoroji wakaona kufambira mberi kwakakosha mumakore achangopfuura. Nzira dzisiri dzekuparadza dzekuyedza, masisitimu ekuona, uye data analytics zviri kushandura mabatiro atinoita kunaka kwekupokana welds. Aya matekinoroji haangonatsiridza kuvimbika kwewelds asi zvakare anoderedza mitengo yekugadzira uye anosimudzira kuita kwese kwekugadzira.
Sezvo maindasitiri achiramba achida ma welds emhando yepamusoro yezvigadzirwa zvavo, kubatanidzwa kweiyi tekinoroji yekuongorora kunowedzera kukosha mukuita kwekugadzira.
Nguva yekutumira: Sep-28-2023
