Thermoformed steel threshold nut welding machine
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Product Introduction
Product Introduction
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Accurate selection, strong equipment compatibility
According to the work piece and size provided by the customer, our welding technicians and R&D engineers discuss together and optimize the selected model according to the different parts and welding requirements of each product: ADR-30000. Design and customize different welding positioning fixtures. One machine can do threshold and A-pillar nut projection welding, with all adopt welding machine control mode, one program and work piece can be interlocked, the wrong program or wrong work piece can not be welded by the welding machine, guarantee Improve the post-welding fastness of the product and improve the welding efficiency;
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High yield rate
The welding power supply adopts energy storage welding power supply, which has short discharge time, fast climbing speed, and DC output. The welding cycle of the equipment is 3S/time, which solves the problem of product fastness after welding and ensures welding quality. The finished product rate after welding reaches 99.99%. above;
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Automatic nut loading, intelligent leak detection, to avoid missing solder
The nut electrode automatically moves to the welding position, and counts the number of nuts on the welded work piece. If there is a missing weld, the equipment will automatically alarm, whether the welding quality is qualified, and all parameters can be exported. The equipment can automatically alarm and connect with the waste system. Reduce manual labor intensity, ensure the safety of operators, and solve the problem of missing welding;
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The performance of the equipment is stable and can be connected to ERP
The equipment adopts all imported configurations of core components. The welding power supply of the equipment adopts international brands with Siemens PLC and the control system independently developed by our company. The network bus control and fault self-diagnosis ensure the reliability and stability of the equipment. The whole welding process can be traced. And can be docked with ERP system;
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Solve the problem of difficult stripping after welding
Our equipment adopts an automatic stripping structure. After the welding is completed, the workpiece can be automatically stripped by the tooling, which solves the problem of difficult welding stripping;
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Intelligent manufacturing improves production efficiency
The equipment is highly intelligent, and can automatically identify whether the workpiece is placed, whether the fixture is in place, automatically check and control the welding quality of the nut, and automatically remove the material. The beat of welding a nut is 3S, with high efficiency, and the production capacity has been increased from the original 800 pieces per shift to the current 1100 pieces per class;
Welding Samples
Welding Samples
A-pillar welding 3D drawing
A-pillar nut projection welding
Threshold nut projection welding 3D drawing
Door sill nut projection welding
Low carbon steel square nut projection welding
Stainless Steel Hex Nut Projection Welding
Projection welding of thermoformed steel bolts
Projection welding of high strength steel bolts
Galvanized sheet hex nut projection welding
Projection welding of high strength steel bolts
Projection welding of thermoformed steel square nuts
Round Nut Ring Projection Welding
Projection welding of nuts under the chassis
A-pillar nut projection welding
Projection welding of automobile chassis tower nuts
B-pillar nut projection welding
Welder Details
Welder Details
Welding Parameters
Welding Parameters
| Low voltage capacitance | Medium voltage capacitance | ||||||||
| Model | ADR-500 | ADR-1500 | ADR-3000 | ADR-5000 | ADR-10000 | ADR-15000 | ADR-20000 | ADR-30000 | ADR-40000 |
| Store energy | 500 | 1500 | 3000 | 5000 | 10000 | 15000 | 20000 | 30000 | 40000 |
| W.S | |||||||||
| Input power | 2 | 3 | 5 | 10 | 20 | 30 | 30 | 60 | 100 |
| KVA | |||||||||
| Power Supply | 1/220/50 | 1/380/50 | 3/380/50 | ||||||
| φ/V/Hz | |||||||||
| Max Primary current | 9 | 10 | 13 | 26 | 52 | 80 | 80 | 160 | 260 |
| A | |||||||||
| Primary Cable | 2.5㎡ | 4㎡ | 6㎡ | 10㎡ | 16㎡ | 25㎡ | 25㎡ | 35㎡ | 50㎡ |
| mm² | |||||||||
| Max short-circuit current | 14 | 20 | 28 | 40 | 80 | 100 | 140 | 170 | 180 |
| KA | |||||||||
| Rated Duty Cycle | 50 | ||||||||
| % | |||||||||
| Welding Cylinder Size | 50*50 | 80*50 | 125*80 | 125*80 | 160*100 | 200*150 | 250*150 | 2*250*150 | 2*250*150 |
| Ø*L | |||||||||
| Max Working Pressure | 1000 | 3000 | 7300 | 7300 | 12000 | 18000 | 29000 | 57000 | 57000 |
| N | |||||||||
| Cooling Water Consumption | - | - | - | 8 | 8 | 10 | 10 | 10 | 10 |
| L/Min | |||||||||
|
Model |
ADB-5 |
ADB-10 |
ADB-75T |
ADB100T
|
ADB-100 |
ADB-130 |
ADB-130Z |
ADB-180 |
ADB-260 |
ADB-360 |
ADB-460 |
ADB-690 |
ADB-920 |
|
|
Rated Capacity |
KVA |
5 |
10 |
75 |
100 |
100 |
130 |
130 |
180 |
260 |
360 |
460 |
690 |
920 |
|
Power Supply |
ø/V/HZ |
1/220V/50Hz |
3/380V/50Hz |
|||||||||||
|
Primary Cable |
mm2 |
2×10 |
2×10 |
3×16 |
3×16 |
3×16 |
3×16 |
3×16 |
3×25 |
3×25 |
3×35 |
3×50 |
3×75 |
3×90 |
|
Max Primary Current |
KA |
2 |
4 |
18 |
28 |
28 |
37 |
37 |
48 |
60 |
70 |
80 |
100 |
120 |
|
Rated Duty Cycle |
% |
5 |
5 |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
|
Welding Cylinder Size |
Ø*L |
Ø25*30 |
Ø32*30 |
Ø50*40 |
Ø80*50 |
Ø100*60 |
Ø125*100 |
Ø160*100 |
Ø160*100 |
Ø160*100 |
Ø200*100 |
Ø250*150 |
Ø250*150*2 |
Ø250*150*2 |
|
Max Working Pressure（0.5MP） |
N |
240 |
400 |
980 |
2500 |
3900 |
6000 |
10000 |
10000 |
10000 |
15000 |
24000 |
47000 |
47000 |
|
Compressed Air Consumption |
Mpa |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
0.6-0.7 |
|
Cooling Water Consumption |
L/Min |
- |
- |
6 |
6 |
8 |
12 |
12 |
12 |
12 |
15 |
20 |
24 |
30 |
|
Compressed Air Consumption |
L/Min |
1.23 |
1.43 |
1.43 |
2.0
|
2.28 |
5.84 |
5.84 |
5.84 |
5.84 |
9.24 |
9.24 |
26 |
26 |
Custom Process
Custom Process
Successful Cases
Successful Cases
After-sales System
After-sales System
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20+Years
service team
Accurate and professional -
24hx7
service online
No worry after sales after-sales -
Free
Supply
technical training freely.
Partner
Partner
Welder FAQ
Welder FAQ
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Q: Are you a manufacturer or trading company?
A: We are a manufacturer of welding equipment for more than 20 years.
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Q: Can you export machines by your factory.
A: Yes, we can
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Q: Where are your factory?
A: Xiangcheng District, Suzhou City, Jiangsu Province, China
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Q: What do we need to do if the machine fails.
A: In the guarantee time(1 year), we will send the spare parts to you for free. And provide the technical consultant for any time.
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Q: Can I make my own design and logo on the product?
A: Yes, we do OEM.Welcome global partners.
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Q: Can you provide customized machines?
A: Yes. We can provide OEM services. Better to discuss & confirm with us.
