Oomatshini bokudibanisa intonga ye-aluminiyam bavame ukuvelisa iziphene ze-welding ngenxa yeempawu ezizodwa ze-aluminium. Eli nqaku ligocagoca kwiingcambu ezibangela ezi ziphene kwaye libonelela ngeendlela ezisebenzayo zokujongana nokuthintela.
1. Ukwenziwa kweOksidi:
- Unobangela:Ialuminiyam yenza ngokulula umaleko weoksidi kumphezulu wayo, ithintele ukudibanisa ngexesha lewelding.
- Iyeza:Sebenzisa i-atmospheric welding elawulwayo okanye iigesi ezikhuselayo ukukhusela indawo ye-weld ekuvezweni kwe-oxygen. Qinisekisa ukucocwa okufanelekileyo komphezulu phambi kokuba udityaniselwe ukususa iioksidi.
2. Ulungelelwaniso:
- Unobangela:Ukulungelelaniswa okungafanelekanga kweziphelo zentonga kunokubangela umgangatho ophantsi we-weld.
- Iyeza:Tyala imali kwizixhobo ezineendlela ezichanekileyo zolungelelwaniso ukuqinisekisa ukuma kweentonga ngokuchanekileyo. Jonga rhoqo kwaye uhlengahlengise ulungelelwaniso lwefixture ukugcina ukuhambelana.
3. UkuBamba ngokuBamba ngokwaneleyo:
- Unobangela:I-clamping ebuthathaka okanye engalinganiyo inokukhokelela kwintshukumo ngexesha le-welding.
- Iyeza:Qinisekisa ukuba isixhobo esibambekayo sisebenza ngokufanayo kwaye sikhuselekile kwiintonga. Qinisekisa ukuba iintonga zigcinwe ngokukhuselekileyo ngaphambi kokuba uqalise inkqubo ye-welding.
4. Iiparamitha zeWelding engalunganga:
- Unobangela:Iisetingi ezingalunganga zangoku, i-voltage, okanye uxinzelelo kunokubangela iiwelds ezibuthathaka.
- Iyeza:Qhubeka ubeka iliso kunye nokwandisa iiparamitha ze-welding ngokusekelwe kwizinto ezithile ze-aluminium. Lungisa useto ukufezekisa ulungelelwaniso olufanelekileyo lomgangatho we-weld.
5. Ungcoliseko lwe-Electrode:
- Unobangela:Ii-electrode ezingcolileyo zinokuzisa ukungcola kwi-weld.
- Iyeza:Hlola rhoqo kwaye ugcine i-electrodes. Zigcine zicocekile kwaye zingenasulelo. Tshintsha ii-electrodes njengoko kufuneka ukuthintela iziphene.
6. Ukupholisa ngokukhawuleza:
- Unobangela:Ukupholisa ngokukhawuleza emva kwe-welding kunokukhokelela ekuqhekekeni kwe-aluminium.
- Iyeza:Sebenzisa iindlela zokupholisa ezilawulwayo, ezifana ne-electrode ezipholiswe ngamanzi okanye amagumbi okupholisa alawulwayo, ukuqinisekisa umlinganiselo wokupholisa ngokuthe ngcembe nangendlela efanayo.
7. Impazamo yoMsebenzisi:
- Unobangela:Abasebenzisi abangenamava okanye abangaqeqeshwanga ngokwaneleyo banokwenza iimpazamo kulungiselelo okanye ukusebenza.
- Iyeza:Ukubonelela ngoqeqesho olubanzi kubasebenzi malunga nokuseta ngokufanelekileyo, ulungelelwaniso, ukuqinisa, kunye neenkqubo zokuwelda. Abaqhubi abanezakhono abafane bazise iimpazamo.
8. Uhlolo olunganelanga:
- Unobangela:Ukungahoywa kokuhlolwa kwe-post-weld kunokubangela iziphene ezingabonakaliyo.
- Iyeza:Emva kwe-weld nganye, yenza uhlolo olucokisekileyo lokujonga iziphene, ezinje ngeentanda okanye ukudibanisa okungaphelelanga. Sebenzisa iindlela zovavanyo olungonakalisi (NDT) ezifana novavanyo lwe-ultrasonic kuvavanyo olungqongqo ngakumbi.
9. I-Fixture Wear and tear:
- Unobangela:Izinto ezigugileyo okanye ezonakalisiweyo zinokubeka esichengeni ulungelelwaniso kunye nokubambelela.
- Iyeza:Zihlole rhoqo izixhobo zokulungisa iimpawu zokuguga okanye ukonakala. Sombulula nayiphi na imiba ngokukhawuleza ngokulungisa okanye ukubuyisela izinto ezigugileyo.
10. Ukunqongophala koLondolozo loThintelo:
- Unobangela:Ukungahoyi ukugcinwa komatshini kunokukhokelela ekungaphumelelini okungalindelekanga.
- Iyeza:Misela ishedyuli yolungiso olusebenzayo lomatshini wokuwelda, izinto ezilungelelanisiweyo, kunye nezixhobo ezinxulumeneyo. Coca rhoqo, thambisa, kwaye uhlole onke amalungu.
Iziphene kumatshini we-aluminiyam we-butt welding welding inokuthintelwa kwaye incitshiswe ngokudibanisa amanyathelo. Ukuqonda izizathu ezisisiseko zeziphene kunye nokuphumeza izilungiso ezifanelekileyo, ezifana ne-atmospheres elawulwayo, ukulungelelaniswa okuchanekileyo, ukubethelwa okufanayo, imilinganiselo ye-welding efanelekileyo, ukugcinwa kwe-electrode, ukupholisa okulawulwayo, ukuqeqeshwa kwabaqhubi, ukuhlolwa ngokucokisekileyo, ukugcinwa kwezinto, kunye nokugcinwa kokukhusela, kuqinisekisa ukuveliswa kwemveliso. umgangatho ophezulu we-aluminium welds ngelixa unciphisa ukwenzeka kweziphene.
Ixesha lokuposa: Sep-04-2023