I-Axle yeTrayila enentloko ephindwe kabini iFlash Butt Welding Machine

I-axle yohlobo lwaseMelika lolona hlobo lusetyenziswa kakhulu eTshayina. Yamkela itekhnoloji yokubumba edibeneyo kwaye umenzi omele nguFuhua. Iinkqubo zayo zokucubungula zinzima, indlela yenkqubo inde, kwaye utyalo-mali lwezixhobo lukhulu. Ibonakaliswa akukho nkqubo ye-welding. Inkqubo yangoku yokubumba ivuthiwe. Kodwa emva kokudibanisa iifolokhwe kwi-axle, kusafuneka ilungiswe.

I-axle yaseJamani yi-asi edityanisiweyo enamacandelo amathathu, edityaniswe ngeentloko ezimbini ze-axle ezenziwe ngoomatshini kunye netyhubhu ephakathi. Umenzi omele yi-BPW yaseJamani. Ekubeni intloko ye-axle inokwenziwa kakuhle kwaye ifakwe kwi-tube ye-axle, amanyathelo okucubungula angaphantsi kwe-axle edibeneyo, kwaye utyalo-mali lwezixhobo lunokugcinwa kakhulu.

Kukho iindlela ezintathu okwangoku zokuwelda ii-asi ze-axle, ezizezi, i-axle friction welding, i-axle CO2 welding kunye ne-axle flash butt welding. Iimpawu zabo ezahlukeneyo zezi zilandelayo:

1. Umatshini we-welding we-axle yindlela yokudibanisa eyaziswa ngaphambili e-China. Kwiintsuku zangaphambili, yayiyizixhobo ezithengwa kwamanye amazwe, nto leyo yayibiza imali eninzi. Kwiminyaka yakutshanje, ithathelwe indawo yimveliso yasekhaya, kodwa iindleko zezixhobo zisaphezulu. Iyakwazi ukuwelda iishafti ezingqukuva kuphela, hayi iityhubhu zeshafti zesikwere, kwaye isantya sokuwelda siphakathi. Kwiimeko ezininzi, inkqubo yokulungelelanisa iyafuneka emva kwe-welding iifolokhwe.

2. Umatshini we-CO2 we-welding oluzenzekelayo yinkqubo ye-welding ekhulileyo. Ngaphambi kwe-welding, ityhubhu ye-shaft kunye nentloko ye-shaft kufuneka ifakwe, kwaye emva koko i-multi-layer kunye ne-multi-pass filling welding iyenziwa. I-CO2 ye-welding ihlala ineziphene ze-welding ezifana ne-slag inclusions kunye ne-pores ezingenako ukuphetshwa (ingakumbi xa i-welding square shaft pipes), kwaye isantya se-welding siyacotha. Inzuzo lutyalo-mali oluphantsi lwezixhobo. Kwakhona kukho inkqubo yokulungelelanisa efunekayo emva kokuba i-axle idityaniswe kwifolokhwe.

3. Umatshini okhethekileyo we-double-head flash butt welding of axles. I-axle enentloko ephindwe kabini kumatshini we-butt welding isetyenziselwa ukuwelda. Esi sixhobo ngumatshini wokuwelda okhethekileyo ophuhliswe kwaye ulungiselelwe yiSuzhou Agerakwishishini lokuwelda i-axle erhuqwayo. Inokukhawuleza kwe-welding, akukho ziphene ezifana ne-slag inclusions kunye ne-pores emva kwe-welding, kwaye umgangatho we-weld usondele okanye ufikelele kwizinto ezisisiseko. amandla. Inokuthi ihambelane ngokugqibeleleyo kunye ne-welding yee-axes ezijikelezayo kunye nezikwere, kwaye inokudityaniswa emva kokuba ifolokhwe kunye nengalo yojingi idityanisiwe. Akukho nkqubo yokulungelelanisa ifunekayo emva kwe-welding, ephucula kakhulu ukusebenza kakuhle kunye nomgangatho kunye nokunciphisa iindleko ze-welding.

Suzhou AgeraInokwenza ngokuzenzekelayo inkqubo ye-axle flash welding ngokweemfuno zomthengi ukuqaphela ukulayishwa okuzenzekelayo, ukuwelda, kunye nokothula ii-axles ukunciphisa ubunzulu bomsebenzi wezandla kunye nomgangatho wabantu kunye nemiba yokhuseleko, ngelixa iphucula ngakumbi ukusebenza kakuhle kwe-axle welding.

Ii-axles ezirhuqwayo zidlala indima ebalulekileyo ekuthuthweni kwendlela emide. Ukubaluleka kokuphucula umgangatho wokucubungula kunye nokusebenza kakuhle kuyabonakala. Ngokukhula okuqhubekayo kwemfuno yentengiso yezithuthi zothutho ezindleleni kunye neshishini lokuvelisa i-axle elijongene nemeko yangoku yesidingo esingxamisekileyo sokuphuculwa kwezixhobo, iAgera.I-automation iphuhlise i-double-head flash butt welding machine ye-axle yoshishino, eya kubonelela imboni ngokusebenza kakuhle, ukuchaneka okuphezulu kunye nokuzenzekelayo. Izixhobo zokuvelisa ezikumgangatho ophezulu ezinezinga eliphezulu lokuchaneka kunye neendleko zokuvelisa eziphantsi zibaluleke kakhulu ekukhuthazeni uphuhliso lothutho lweendlela kunye nokwakhiwa koqoqosho lwelizwe.