Ukuhlaziywa Kwezimbangela Nezixazululo Zokukhubazeka Emishinini Yokushisela Izinqe Ze-Aluminium

Imishini yokushisela izinqe ze-aluminium ijwayele ukukhiqiza amaphutha okushisela ngenxa yezakhiwo ezihlukile ze-aluminium. Lesi sihloko sicubungula izimbangela zalezi ziphambeko futhi sinikeza izindlela ezisebenzayo zokubhekana nazo kanye nokuvinjelwa kwazo.

1. Ukwakhiwa kwe-Oxide:

• Imbangela:I-Aluminium yenza kalula izendlalelo ze-oxide ebusweni bayo, ivimbele ukuhlangana ngesikhathi sokushisela.
• Ikhambi:Sebenzisa i-atmosphere welding elawulwayo noma amagesi avikelayo ukuze uvikele indawo yokushisela ekuchayekeni komoyampilo. Qinisekisa ukuhlanzwa kahle kwendawo ngaphambi kokushisela ukuze ukhiphe ama-oxide.

2. Ukungaqondani kahle:

• Imbangela:Ukuqondanisa okungalungile kweziphetho zenduku kungaholela kukhwalithi yokushisela empofu.
• Ikhambi:Tshala imali ezitshalweni ezinezindlela eziqondile zokuqondanisa ukuze uqinisekise ukuma kwenduku okunembile. Hlola njalo futhi ulungise ukulungiswa kwesakhiwo ukuze ulondoloze ukungaguquguquki.

3. Ukugoqa okunganele:

• Imbangela:I-clamping ebuthakathaka noma engalingani ingaholela ekunyakazeni ngesikhathi sokushisela.
• Ikhambi:Qinisekisa ukuthi i-clamping mechanism ine-uniform kanye nengcindezi evikelekile kuma-rods. Qinisekisa ukuthi izinduku zigcinwe endaweni ngokuvikelekile ngaphambi kokuqala inqubo yokushisela.

4. Amapharamitha Welding Angalungile:

• Imbangela:Izilungiselelo ezingalungile zamanje, i-voltage, noma ingcindezi zingaholela ekushiseleleni okubuthakathaka.
• Ikhambi:Qhubeka uqaphe futhi uthuthukise amapharamitha wokushisela ngokusekelwe ezintweni ezithile zenduku ye-aluminium. Lungisa izilungiselelo ukuze ufinyelele ibhalansi efanelekile yekhwalithi elungile yokushisela.

5. Ukungcoliswa kwe-Electrode:

• Imbangela:Ama-electrode angcolile angethula ukungcola endaweni yokushisela.
• Ikhambi:Hlola njalo futhi ugcine ama-electrode. Zigcine zihlanzekile futhi zingangcoli. Faka esikhundleni ama-electrode njengoba kudingeka ukuze uvimbele amaphutha.

6. Ukupholisa Ngokushesha:

• Imbangela:Ukupholisa ngokushesha ngemva kokushisela kungaholela ekuqhekekeni kwe-aluminium.
• Ikhambi:Sebenzisa izindlela zokupholisa ezilawulwayo, ezifana nama-electrode apholile ngamanzi noma amagumbi okupholisa alawulwayo, ukuze uqinisekise izinga lokupholisa kancane kancane nelifanayo.

7. Iphutha lomsebenzisi:

• Imbangela:Opharetha abangenalwazi noma abangaqeqeshekile ngokwanele bangenza amaphutha ekusetheni noma ekusebenzeni.
• Ikhambi:Nikeza ukuqeqeshwa okuphelele kubaqhubi mayelana nokusetha okufanele, ukuqondanisa, ukubopha, kanye nezinqubo zokushisela. Abaqhubi abanamakhono mancane amathuba okuthi bangenise amaphutha.

8. Ukuhlola Okungenele:

• Imbangela:Ukudebeselela ukuhlolwa kwangemva kokushiselwa kungase kubangele amaphutha angabonakali.
• Ikhambi:Ngemuva kokushisela ngakunye, hlolisisa okubonwayo ukuze uthole amaphutha, njengokuqhekeka noma ukuhlangana okungaphelele. Sebenzisa izindlela zokuhlola okungabhubhisi (NDT) njengokuhlolwa kwe-ultrasonic ukuze kuhlolwe ngokucophelela.

9. I-Fixture Wear and Tear:

• Imbangela:Izimpahla ezigugile noma ezilimele zingaphazamisa ukuqondanisa nokubopha.
• Ikhambi:Njalo hlola izinto ezilungiswayo ukuze uthole izimpawu zokuguga noma zokulimala. Bhekana nanoma yiziphi izinkinga ngokushesha ngokulungisa noma ngokushintsha izinto ezigugile.

10. Ukushoda Kwesondlo Sokuvikela:

• Imbangela:Ukunganaki ukulungiswa komshini kungaholela ekuhlulekeni okungalindelekile.
• Ikhambi:Sungula ishejuli yokulungisa esebenzayo yomshini wokushisela, izinto ezilungiswayo, kanye nemishini ehlobene. Hlanza njalo, gcoba, futhi uhlole zonke izingxenye.

Ukukhubazeka emishinini yokushisela izinqe ze-aluminium kungavinjelwa futhi kuncishiswe ngenhlanganisela yezinyathelo. Ukuqonda izimbangela zokukhubazeka nokusebenzisa amakhambi afanelekile, afana nesimo sezulu esilawulwayo, ukuqondanisa okunembile, ukugoqa okufanayo, imingcele yokushisela efanele, ukugcinwa kwe-electrode, ukupholisa okulawulwayo, ukuqeqeshwa komsebenzisi, ukuhlola okuphelele, ukulungiswa kwesakhiwo, nokugcinwa kokuvikela, kuqinisekisa ukukhiqizwa izinga eliphezulu lokushisela i-aluminium rod kuyilapho kunciphisa ukuvela kokukhubazeka.