Ukuhlaziywa Kwesigaba Esicasulayo Somshini Welding We-Flash Butt

I-Flash butt welding iyindlela esetshenziswa kakhulu ezimbonini ezahlukahlukene yokuhlanganisa izingcezu ezimbili zensimbi. Kuhilela izigaba eziningana ezibucayi, esinye sazo okuyisigaba esicasulayo. Kulesi sihloko, sizocubungula imininingwane yesiteji esicasulayo emshinini wokushisela we-flash butt, ukubaluleka kwawo, nezici ezithonya ikhwalithi ye-weld.

Isiteji Esicasulayo ku-Flash Butt Welding

Isiteji esicasulayo siyingxenye ebalulekile yenqubo ye-flash butt welding. Phakathi nalesi sigaba, izinsimbi ezimbili zokusebenzela ziyacindezelwa zodwa ngenkathi umsinga kagesi udlula kuzo. Lokhu kubangela ukushisa okunamandla kwendawo ekuxhumaneni kwezinto zokusebenza, okuholela ekwakhekeni kwendawo encibilikisiwe. Njengoba i-current iqhubeka nokugeleza, ama-workpieces ayahlangana, akha i-weld eqinile futhi ehlala njalo.

Ukubaluleka Kwesiteji Esicasulayo

Ikhwalithi ye-weld ekushiseleni kwe-flash butt incike kakhulu esiteji esicasulayo. Ukucasula okwenziwe kahle kuqinisekisa ukuthi izinto zokusebenza ezimbili zihlanganiswe ngokuvikelekile, ngebhondi yensimbi eqinile. Iphinde iqede noma yikuphi ukungcola noma izendlalelo ze-oxide endaweni yensimbi, okunomthelela ekushiseleleni okuhlanzekile nokuqinile.

Izinto Ezithinta Isiteji Esicasulayo

Kunezici eziningana eziba khona ngesikhathi sesiteji esicasulayo, ezithinta umphumela wokugcina we-weld. Ezinye zezinto ezibalulekile okufanele zicatshangelwe zihlanganisa:

1. I-amplitude yamanje:Inani lamanje kagesi elidlula ezintweni zokusebenza linquma ukushisa okukhiqizwa ngesikhathi sokuphazamiseka. Ukulawula i-current kubalulekile ukuvimbela ukushisa ngokweqile noma ukushisa okuncane, okungaholela ekushiseleni okubuthakathaka.
2. Ubude besikhathi:Ubude besikhathi okusetshenziswa ngaso i-current sithinta ukushisisa nokuncibilika kwesixhumi esibonakalayo se-workpiece. Kubalulekile ukuqinisekisa ibhalansi efanele phakathi kwesikhathi nezinga lokushisa ukuze kuzuzwe ikhwalithi yokushisela oyifunayo.
3. Ingcindezi namandla:Amandla asetshenziswayo ukuze kuxhunywe ama-workpieces, aziwa ngokuthi i-forging pressure, adlala indima ebalulekile. Ingcindezi idinga ukulinganiswa ngokucophelela ukuze kuqinisekiswe isibopho esilinganayo nesiqinile.
4. Ukwakhiwa Kwezinto:Uhlobo nokwakheka kwezinto ezishiselwe kuthonya isiteji esicasulayo. Izinsimbi ezihlukene zine-conductivity ehlukahlukene kagesi neyokushisa, okuthinta indlela ezisabela ngayo kunqubo yokushisela.
5. Isimo Sobuso:Isimo esingaphezulu sezinto zokusebenza sibucayi. Izindawo ezihlanzekile, ezilungiselelwe kahle ziholela ekushiseleleni okungcono. Noma yikuphi ukungcola noma ama-oxide ensimbi angaphazamisa ikhwalithi ye-weld.

Sengiphetha, isiteji esiphazamisayo ekushiseleni kwe-flash butt siyisigaba esibucayi enqubweni, futhi ukukhishwa kwayo okufanele kubalulekile ukuze kuzuzwe ukushiselwa kwekhwalithi ephezulu. Ukuqonda nokulawula izici ezithonya lesi sigaba kubalulekile ekuqinisekiseni amashisela aqinile, ahlala isikhathi eside, futhi anokwethenjelwa ezinhlobonhlobo zezinhlelo zokusebenza. Kubalulekile kuma-welder nonjiniyela ukuthi banake kakhulu lezi zici ukuze bahlale bekhiqiza ama-flash butt weld asezingeni eliphezulu.