Ukwakhiwa kwama-Weld Nuggets ku-Capacitor Discharge Welding?

Inqubo yokwenza ama-weld nuggets ku-Capacitor Discharge (CD) welding iyisici esibalulekile esinquma ikhwalithi namandla elunga eliwumphumela. Lesi sihloko sihlola inqubo yesinyathelo ngesinyathelo lapho ama-weld nuggets akheka ngesikhathi sokushiselwa kwe-CD, okukhanyisa ubunkimbinkimbi bale nqubo yokushisela.

Ukwakhiwa kwe-Weld Nuggets ku-Capacitor Discharge Welding

I-Capacitor Discharge (CD) welding iyindlela yokushisela esheshayo nephumelelayo ehlanganisa ukwakheka kwama-weld nuggets ngokukhipha ugesi okulawulwayo. Inqubo yembuleka ngezigaba ezimbalwa ezibalulekile:

1. I-Electrode Contact kanye nokulayisha kuqala:Ekuqaleni komjikelezo wokushisela, ama-electrode axhumana nezinto zokusebenza. Kusetshenziswa ukulayisha kuqala ukuze kuqinisekiswe ukuthintana okufanele phakathi kwezindawo zokukhwelana.
2. Isitoreji Samandla:Amandla avela ebhange le-capacitor ekhokhiswayo agcinwa futhi aqoqwe. Izinga lamandla linqunywa ngokucophelela ngokusekelwe ezintweni ezishiselwe kanye nokucushwa okuhlangene.
3. Ukukhipha kanye ne-Welding Pulse:Lapho amandla ekhishwa, ukuphuma kwe-high-current, low-voltage kwenzeka phakathi kwama-electrode. Lokhu kukhishwa kudala ukushisa okukhulu esibonakalayo esihlanganyelwe.
4. Ukukhiqiza Ukushisa Nokuthambisa Okubalulekile:Ukukhishwa okusheshayo kubangela ukukhiqizwa kokushisa okwasendaweni nokushubile endaweni yokushisela. Lokhu kushisa kubangela ukuthi izinto ezisendaweni ehlangene zithambe futhi zibe lula.
5. Ukugeleza Okubalulekile kanye Nokwakhiwa Kwengcindezi:Njengoba impahla ithambisa, iqala ukugeleza ngaphansi kwethonya lamandla e-electrode nokucindezela. Lokhu kugeleza kwempahla kuholela ekwakhekeni kwe-weld nugget, lapho izinto eziphuma kuzo zombili izinto zokusebenza zihlangana futhi zihlangane ndawonye.
6. I-Solidification kanye ne-Fusion:Ngemva kokukhishwa, indawo ethinteke ekushiseni ezungeze i-nugget iphola ngokushesha, okwenza izinto ezithambile ziqine futhi zihlangane. Lokhu kuhlanganisa kudala isibopho esiqinile phakathi kwezinto zokusebenza.
7. Ukwakhiwa kwe-Nugget nokupholisa:I-weld nugget iba nesimo ngesikhathi sokugeleza kwezinto ezibonakalayo kanye nenqubo yokuhlanganisa. Yakha isakhiwo esihlukile, esiyindilinga noma esiyi-elliptical. Njengoba i-nugget iphola, iqina ngokuqhubekayo, ikhiye ilunga endaweni.
8. Ubuqotho obuhlangene bokugcina namandla:I-weld nugget eyakhiwe iqinisekisa ubuqotho bemishini namandla okuhlangana. Usayizi we-nugget, umumo, nokujula kuthonya umthamo wokuthwala umthwalo welunga kanye nekhwalithi iyonke.

Ku-Capacitor Discharge welding, ama-weld nuggets akhiwa ngokukhululwa okulawulwayo kwamandla agciniwe, okukhiqiza ukushisa kwendawo nokugeleza kwezinto ezibonakalayo. Le nqubo iholela ekuhlanganisweni kwezinto ezivela kuzo zombili iziqephu zokusebenza, okudala ukuhlangana okuqinile nokuthembekile. Ukuqonda ukulandelana kwemicimbi eholela ekwakhekeni kwe-nugget kubalulekile ekuthuthukiseni inqubo yokushisela kanye nokuzuza ikhwalithi yokushisela engaguquki kuzo zonke izinhlelo zokusebenza ezihlukahlukene.