I-Resistance Welding Machine Inspection Technology

I-Resistance welding iyindlela esetshenziswa kakhulu ezinqubweni ezihlukahlukene zokukhiqiza, njengezimboni zezimoto, i-aerospace, kanye ne-electronics. Ukuqinisekisa ikhwalithi ye-resistance welds kubalulekile ekusebenzeni nokuphepha komkhiqizo. Lesi sihloko sihlola intuthuko kubuchwepheshe bokuhlola bemishini yokushisela ukumelana.

1. I-Resistance welding ihlanganisa ukuhlanganisa izinsimbi ngokufaka ingcindezi nokudlulisa amandla kagesi ezintweni ezizoshiselwa. Kuyindlela esebenza kahle kakhulu futhi enokwethenjelwa, kodwa izinga lokushisela lingathonywa izici ezimbalwa, okuhlanganisa izakhiwo zempahla, izilungiselelo zomshini, nezimo ze-electrode. Ukugcina ama-welds ekhwalithi ephezulu, kubalulekile ukusebenzisa amasu okuhlola athuthukile.
2. Izindlela Zokuhlola Zendabuko

   Ngokwesiko, ukuhlola okubonakalayo kanye nezindlela zokuhlola ezilimazayo ezifana nokuhlukanisa izigaba kanye nokuhlolwa kwekhasi zazisetshenziselwa ukuhlola ukushisela ukumelana. Nakuba lezi zindlela zinikeza ulwazi olubalulekile, zidla isikhathi, zibiza, futhi zingase zingakufanelekeli ukuhlolwa kwe-100% ekukhiqizeni umthamo ophezulu.

3. Ukuhlola Okungabhubhisi (NDT)

   Amasu okuhlola angalimazi azuze ukuvelela ekuhloleni ama-resistance weld. Lezi zindlela zivumela ukuhlolwa kwekhwalithi ye-weld ngaphandle kokudala umonakalo ezingxenyeni ezishiselwe. Ezinye zezindlela ezibalulekile ze-NDT ezisetshenziswa ekuhlolweni kwe-resistance welding zifaka:

   • Ukuhlolwa kwe-Ultrasonic: Le ndlela isebenzisa amaza omsindo wemvamisa ephezulu ukuze ithole iziphambeko ezifana nokuvuvukala, ukuqhekeka, nokuhlanganisa okungaphelele endaweni yokushisela.
   • Ukuhlolwa Kwamanje kwe-Eddy: Kubandakanya ukuyenga ama-eddy currents ezintweni kusetshenziswa izinkambu ze-electromagnetic kanye nokuthola izinguquko kulawa maza okubangelwa ukukhubazeka.
   • Ukuhlolwa kwe-Radiographic: I-X-ray noma i-gamma-ray radiography ingaveza amaphutha angaphakathi e-weld futhi inikeze izithombe ezinemininingwane yesakhiwo sokushisela.
   • I-Infrared Thermography: Le nqubo ithwebula ukuhlukahluka kwezinga lokushisa ebusweni be-weld, engabonisa ukungahambi kahle kwenqubo yokushisela.
4. Umbono Systems

   Izinhlelo zokubona ngomshini ezifakwe amakhamera nesoftware yokucubungula izithombe ziya ngokuya zisetshenziselwa ukuqapha kwesikhathi sangempela kanye nokuhlolwa kokushisela ukumelana. Lawa masistimu angathola indawo ye-weld seam, izikhala ezihlanganyelwe, nokunye okudidayo, okuvumela ukulungiswa ngokushesha kumapharamitha wokushisela.

5. Intuthuko ku-Data Analytics

   Ngokufika kwe-Industrial 4.0, ukuhlaziya idatha nokufunda komshini kuhlanganiswa ekuhlolweni kokushisela. Izinzwa emishinini yokushisela ziqoqa idatha kumapharamitha ahlukahlukene, futhi ama-algorithms athuthukisiwe ahlaziya le datha ngesikhathi sangempela. Amamodeli okufunda omshini angabikezela ikhwalithi ye-weld, ahlonze ukuchezuka ezimeni ezifanele, futhi ancome izenzo zokulungisa.

6. Inkambu yobuchwepheshe bokuhlola umshini wokushisela ibone intuthuko enkulu eminyakeni yamuva nje. Izindlela zokuhlola ezingalimazi, amasistimu ombono, nokuhlaziya idatha kuguqula indlela esiqinisekisa ngayo ikhwalithi yokushisela ukumelana. Lobu buchwepheshe abuthuthukisi nje kuphela ukuthembeka kokushisela kodwa futhi bunciphisa izindleko zokukhiqiza futhi buthuthukise ukusebenza kahle kokukhiqiza kukonke.

   Njengoba izimboni ziqhubeka nokufuna ukushiselwa kwekhwalithi ephezulu emikhiqizweni yazo, ukuhlanganiswa kwalobu buchwepheshe bokuhlola kuzobaluleka kakhulu enqubweni yokukhiqiza.